beneficiation of kaolin clay by using froth floatation process

beneficiation of kaolin clay by using froth  floatation process
Author: EIRI Project Consultants
ISBN: PROJECT REPORT
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Additional Details

BENEFICIATION OF KAOLIN CLAY
BY USING FROTH FLOATATION PROCESS
[CODE NO. 3042]  


Kaolin is a commercial term used to describe white clay composed essentially of kaolinite. AL4Si4O10(OH)8. The term is typically used to refer to both the raw clay and the refined commercial product. Although originally valued for use in the manufacture of whiteware ceramics, the principal use of kaolin is now in the filling and coating of paper. The mineral is also used to a lesser extent as a filler in paint, rubber and plastics, as well as in a wide range of other applications. Kaolins are distinguished from other clays by whiteness, and fine, controllable paricle size. It is generally necessary to process kaolin from the crude state in order to optimize these highly commercial properties.


COST ESTIMATION

Plant Capacity                                            80.00 MT./day
Land & Building  (12000 Sq.Mtr)                 Rs.    5.81 Cr    
Plant & Machinery                                       Rs.     5.70 Cr
W.C. for 2 Months                                       Rs.     1.99 Cr
Total Capital Investment                             Rs.    13.90 Cr
Rate of Return                                           23%
Break Even Point                                       58%


INTRODUCTION    
OCCURRENCE OF KAOLIN    
RESOURCES AND DEVELOPMENT IN KAOLIN    
PROPERTIES AND APPLICATION OF KAOLIN    
PROPERTIES AND USES OF ULTRA WHITE CLAY    
MARKET SURVEY    
PRODUCES OF KAOLIN    
MANUFACTURING PROCESS OF BENEFICIATION KAOLIN CLAY
  USING FROTH FLOTATION PROCESS    
PROCESS FLOW DIAGRAM    
NONAL BENEFICIATION PROCESS OF KAOLINITE CLAY    
BLOCK DIAGRAM OF KAOLIN CLAY BENEFICIATION PLANT    
MINING AND REFINING OF KAOLING    
KAOLIN BENEFICIATION TECHNOLOGY AND PROCESS    
EVALUATION AND BENEFICIATION OF KAOLIN FOR DIFFERENT
  INDUSTRIAL APPLICATION    
METHOD FOR REMOVING TITANIUM DIOXIDE IMPURITIES FROM KAOLIN    
PRINCIPLES OF PLANT LAYOUT    
PLANT LOCATION FACTORS    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
PROJECT IMPLEMENTATION SCHEDULES    
SUPPLIERS OF RAW MATERIALS    
SUPPLIERS OF PLANT AND MACHINERY    

APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                               
 

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