common facility centre for yarn dyeing

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COMMON FACILITY CENTRE FOR YARN DYEING
 (CODE NO. 3021)


Setting up of Common Facility Centre (CFC), including Common Service Centre (CSC)

In a block, the CFC including CSC will be set up, having an area of about 1,32,000 sq.ft. with administrative office, internet facility, facilitation room, storage room, small dyeing unit, warping section, training centre, yarn godown etc. Detailed cost break-up of the project and plan layout is given in the project report. Land is required to be arranged by the Implementing Agency. For setting up of CFC, construction agency would be either a Central Government agency, State Govt. Agency or a competent agency selected through bidding.

Common facility centre for yarn dyeing provides good scope for new entrepreneur as well as established entrepreneurs.

         The fact that dyes in solution in the dye bath leave the bath and are sobned by the fibre/yarn material during the dyeing process has been of interest to chemist and physicists for many years.   Theories  of  dyeing  the  describe  the  Sorption   (or desorption)  process and the resulting dye-fiber bonds using  the tools of thermodynamics have increased in  complexity  over  the year. Further more, it must be recognized that the dyeing process in dynamic in nature. It normally entails changes in the dyeing temperature the dye concentration the bath composition  and  the fiber structure.

         Affinity and diffusion are fundamental aspect of the dyeing process. The former describes the force by which the dye is attracted by the fiber and the latter describes the speed with which it travels within the fiber/yarn a from areas  of  higher concentration to areas of lower concentration. Alone or together with fiber characteristics, affinity and diffusion determine the speed of dyeing, its temperature  dependency,  the  equilibrium exhaustion of the dye, and some of its fastness properties.
      
 Two    fundamental    dyeing   processes    have    been distinguished, the  nonionic and the ionic dyeing  process.  The former refers to the dyeing of  synthetic  fibers  such   as polyester, nylon and triocetate by disperse dye.


COST ESTIMATION

Plant Capacity                                                8.00 Tons/day
Land & Building (28,000 Sq.ft)                    Rs. 4.42 Cr
Plant & Machinery                                          Rs.7.00 Cr
W.C. for 1 Month                                             Rs.89.36 Lacs
Total Capital Investment                               Rs. 12.78  Cr
Rate of Return                                                20%
Break Even Point                                           62%


INTRODUCTION    
PROPERTIES OF POLYESTER FIBRES    
PROPERTIES OF DISPERSE DYES    
DISPERSE DYES AND ITS CLASSIFICATION    
USES AND APPLICATION    
B.I.S. SPECIFICATION    
GUIDELINES FOR IMPLEMENTATION OF THE COMMON FACILITY CENTRE    
MARKET SURVEY    
MAJOR PLAYERS IN TEXTILE INDUSTRY    
DYES USED IN POLYESTER YARN DYEING    
PROCESS OF MANUFACTURE OF POLYESTER YARN DYEING    
PREPARATION FOR DYEING OF POLYESTER YARN    
PROCESSING DETAILS AND MECHANISM OF POLYESTER DYEING    
METHED OF DISPERSE DYEING    
POLYESTER DYEING RECIPE    
STAGES AND PARAMETERS IN POLYESTER YARN DYEING    
SEQUENCES IN POLYESTER YARN DYEING    
PROCESS FLOW DIAGRAM    
METHOD OF NYLON YARN DYEING    
PROCESS FLOW DIAGRAM    
DETAILS OF YARN CONDITIONING    
PLANT LAYOUT    
SUPPLIERS OF RAW MATERIALS FOR YARN DYEING    
SUPPLIERS OF PLANT & MACHINERY FOR YARN DYEING    

                      
APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET