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rice bran oil cap:300 tpd rice bran process (solyent extraction plant)

rice bran oil cap:300 tpd rice bran process (solyent extraction plant)
Author: EIRI Project Consultants
ISBN: PROJECT REPORT
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Additional Details

RICE BRAN OIL CAP: 300 TPD RICE BRAN PROCESSING (SOLVENT EXTRACTION PLANT)
[CODE NO. 3024]


The structure of the rice kernel is illustrated in Fig.1. The bran fraction, which includes the germ or embryo in most commercial milling operations, represents only about 8% of paddy weight but contains about three-fourths of the total oil. Containing about 15-20% oil (the same general range of soybeans), rice bran is commercially feasible for oil extraction.

The typical composition of crude rice bran oil is 81.3-84.3% triglycerides, 2-3% diglycerides, 5-6% monoglycerides, 2-3% free fatty acids, 0.3% waxes, 0.8% glycolipids, 1.6% phospholipids, 4% unsaponifiables. In comparison with other vegetable oils, crude rice bran oil tends to contain higher levels of non-triglyceride components, most of which are removed during further refining processes. The free fatty acids, monoglycerides and diglycerides in rice bran oil are associated with enzymatic hydrolysis. The phospholispids predominantly include phosphatidylcholine, phosphatidylethanaolamine, and phosphatidylinositol. The wax content of rice bran oil can be somewhat variable, depending upon cultivar and processing parameters. Various sterols constitute the principal portion of the unsaponifiable fraction of nutraceutical interest. In recent years, many studies have been conducted in the area of utilization of these minor components as co-products of rice bran oil processing.

Oleic and linoleic fatty acids constitute more than 80% of the fatty acids of the glycerides. Rice bran oil is similar to peanut oil in fatty acid composition with a saturation level that is slightly higher than that of conventional soybean oil. The much lower linolenic acid content of rice bran oil makes it more stable to oxidation than soy oil.

The quality characteristics of properly refined rice bran oil include a maximum free fatty acid levels (as oleic acid) of 0.1%, a maximum peroxide value of 1.0 meq/kg, 0.05% moisture, an iodine value of 99–108, saponification value of 180-195, and a Lovibond color value of 3.5R. Appearance of rice bran oil ranges from cloudy to clear depending on the degree of dewaxing and winterization processes applied.


COST ESTIMATION

Plant Capacity                                               300.00 Ton./day
Land & Building (20,000 Sq.Mtr)                Rs. 7.29 Cr
Plant & Machinery                                         Rs.4.97 Cr
W.C. for 1 Month                                            Rs. 12.37 Cr
Total Capital Investment                             Rs. 25.88  Cr
Rate of Return                                              89%
Break Even Point                                          23%


INTRODUCTION    
USES AND SCOPE    
MARKET POSITION    
GLOBAL MARKET OF RICE BRAN OIL    
DETAILED EXPORT DATA OF RICE BRAN OIL    
LIST OF FEW RICE BRAN OIL PRODUCERS IN THE COUNTRY    
PRESENT GOVERNMENT POLICY    
MODIFIED TECHNIQUE WITH MANUFACTURING PROCESS FOR RICE BRAN OIL    
B.I.S. SPECIFICATION FOR RICE BRAN OIL    
REQUIREMENTS FOR RICE BEAN OIL (CLAUSE 4.6 AND 8.1)    
DETERMINATION OF COLOUR OF SOAP    
B.I.S. SPECIFICATION    
SAMPLING AND CRITERIA FOR CONFORMITY OF SOLVENT EXTRACTED
   RICE BRAN AS LIVESTOCK FEED    
THEORY OF SOLVENT EXTRACTION    
CHARACTERISTICS OF SOLVENTS FOR OIL EXTRACTION    
PROCESS OF MANUFACTURE    
SOLVENT RECOVERY    
REFINING OF CRUDE RICE BRAN OIL    
DEGUMMING    
DEWAXING    
NEUTRALIZATION PROCESS    69
PROCESS FLOWSHEET    
FLOW CHART OF A CONTINUOUS EXTRACTION SYSTEM    
MANUFACTURING PROCESS DESCRIPTION    
PROCESS FLOW DIAGRAM OF SOLVENT EXTRACTION PLANT    
SUPPLIERS OF SOLVENT EXTRACTION PLANT    
SUPPLIER OF PLANT & MACHINERY OF RICE BRAN OIL    
GMP/GHP CRITERIA FOR FOOD    
TYPICAL WASTE SOLIDS CHARACTERISTICS    
EQUIPMENT REQUIREMENTS    
MANPOWER    

                     
APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET          
 

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