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ROLLING MILL (INDUCTION FURNACE)
TO PRODUCE RE-BAR
[CODE NO. 3030]
A steel bar, usually with manufactured deformations used in concrete and masonry construction to provide additional strength is called re-bar.
Reinforcing steel bars are used to help concrete withstand tension forces. Concrete by nature is sufficiently strong to compression forces, although tension forces can crack concrete. Deformed rebars on reinforcing steel was made a standard requirement since 1968, however, plain rebar are also used in situations where the reinforcing steel is expected to slide as usually installed in highway pavement and in segmental bridges.
The deformed patter on a rebar will help the concrete to adhere to the reinforcing steel surface. The pattern on a deformed bar is not specified, however, the spacing, and the height of the ‘bumps’ is regulated.
COST ESTIMATION (IN US$)
Plant Capacity 60.00 MT./day
Land & Building (20,000 Sq.Mtr) US$ 22.97 Lacs
Plant & Machinery US$ 22.33 Lacs
W.C. for 2 Months US$ 8.65 Lacs
Total Capital Investment US$ .54.86 Lacs
Rate of Return 47%
Break Even Point 50%
PROPERTIES OF RE-BARS
USES AND APPLICATION
EXPORTS OF REINFORCING BAR
IMPORTS OF REINFORCING BAR
GLOBAL MARKET SITUATION
PRESENT MANUFACTURERS OF RE-BARS
MANUFACTURING PROCESS OF M.S BILLET
MANUFACTURING PROCESS OF RE-BAR
GRADES OF STEEL BILLETS
PROCESS IN RE-ROLLING MILL
LIST OF MAJOR EQUIPMENTS/PARTS OF STANDARD
CROSS COUNTRY TYPE ROLLING MILL
STANDARD OPERATING PRACTICES IN ROLLING MILL
PROCESS FLOW CHART FOR RE-BAR
COMPELETE CHINA SUPPLIERS OF PLANT AND MACHINERY OF RE-BARS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF RAW MATERIALS
APPENDIX – A :
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT