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polyethylenebottle manufacturing upto 2 ltrs

polyethylenebottle manufacturing upto 2 ltrs
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ISBN: Project Report
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Additional Details

POLYETHYLENE BOTTLE MANUFACTURING UPTO 2 LTRS.
[CODE NO. 3233]

   

Well over 80 million tones of poly(ethene), often known as polyethylene and polythene, is manufactured each year making it the world's most important plastic.  This accounts for over 60% of the ethene manufactured each year.
 
Poly(ethene) is produced in three main forms: low density (LDPE) (< 0.930 g cm-3) and linear low density ( LLDPE) (ca 0.915-0.940 g cm-3) and high density (HDPE) (ca0.940-0.965 g cm-3).

The LDPE or LLDPE form is preferred for film packaging and for electrical insulation. HDPE is blow-moulded to make containers for household chemicals such as washing-up liquids and drums for industrial packaging. It is also extruded as piping.


COST ESTIMATION

Plant  Capacity                                                                     :    4800.00 BOTTLES/day
land & Building (1000 sq.mtrs)                                        :    Rs. 1.23  Cr
Plant & Machinery                                                                :    Rs. 75.00 Lacs
Working Capital for 2 Months                                            :    Rs. 31.66 Lacs
Total Capital Investment                                                     :    Rs. 2.36  Cr
Rate of Return                                                                      :    19%
Break Even Point                                                                 :    67%


INTRODUCTION                                            
USES AND PROPERTIES OF LDPE BOTTLES                        
TYPES & ADVANTAGE OF BLOW MOULDING                        
SPECIFICATION OF PE BOTTLES                                
B.I.S SPECIFICATIONS                                        
MARKET SURVEY                                            
GLOBAL OVERVIEW OF PLASTIC BOTTLES                        
GROWTH OF PLASTICS BOTTLING                                
PLASTIC BOTTLE ECONOMICS                                
PLASTIC BOTTLES: SODA AND WATER CONSUMPTION                
MANUFACTURING PROCESS OF POLYETHYLENE BOTTLES                
PROCESS OF BLOW MOULDING                                
MANUFACTURING PROCESS OF POLYETHYLENE BOTTLES IN DETAILS        
MOULD DESIGN AND PROCESS                                
DETAILS OF BLOW MOULDING PROCESS                            
BLOW MOULDING PROCESS                                    
DETAILS OF MOULDING PROCESS                                
STORAGE OF BOTTLES                                        
PROCESS FLOW DIGRAM FOR POLYETHENE BOTTLES                
SINGLE SERVE BOTTLES IN HDPE                                
PROCESSING DETAILS OF SINGLE SERVE BOTTLES                    
COMPRESSION BLOW FORMING                                
PLANT LAYOUT                                            
PRINCIPLES OF PLANT LAYOUT                                
PLANT LOCATION FACTORS                                    
EXPLANATION OF TERMS USED                                
IN THE PROJECT REPORT                                    
PROJECT IMPLEMENTATION SCHEDULES                        
SUPPLIER/EXPORTER OF PE BOTTLES                            
SUPPLIERS OF RAW MATERIALS                                
SUPPLIERS OF PLANT AND MACHINERIES                        
INJECTION MOULDING MACHINE FOR CAPS                        
AIR COMPRESSOR                                        
COOLING TOWER                                            
PLASTIC SCRAP GRINDER MACHINE                            
D.G. SETS                                                
                                
                                  
APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET      

 

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