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tomato paste,ketchup, tomato puree and tomato powder

tomato paste,ketchup, tomato puree and tomato powder
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Additional Details

TOMATO PASTE, KETCHUP, TOMATO PUREE AND TOMATO POWDER
[CODE NO.3254]


Tomatoes are amongst the most widely grown crop in India. The largest production centers are in southern and central India-Principally the states of Andhra Pradesh, Telangana, Karnataka, Madhya Pradesh and Maharashtra. Tomatoes are produced and processed during the two main seasons across much of India-August to October (Kharif) and December to April (rabi). Where conditions suit, tomatoes are also grown during the off-season (May to July) including under protected cultivation though given the low volumes of production, prices are often the highest during this period.

India is the world’s second largest tomato producer but processes less than 1% of its production. This impacts farmers by way of high postharvest losses and low returns during periods of market glut. Indian tomato based product manufacturers import significant quantities of tomato pulp and paste at high prices which also entails an import duty of 30%. Existing Indian paste and pulp makers are unable to operate their units at optimum capacities due to a lack of fresh tomato at the required volumes at the right price. Further, the types of tomatoes currently grown in India are generally less suitable for processing  due to their low quality parameters for paste and pulp production. The overall result of these constraints is a loss of value to all stakeholders involved with tomato production and processing and its wider impact on local and regional economic development.

COST ESTIMATION

Plant  Capacity                                                   :    TOMATO PRODUCTS (PASTE, KETCHUP,PUREE & POWDER)                    
land & Building (1200 sq.mtr)                         :    Rs. 73.00 Lacs
Plant & Machinery                                              :    Rs.  1.20   Cr
Working Capital for 3 Months                          :    Rs.  1.36   Cr
Total Capital Investment                                   :    Rs.  3.45   Cr
Rate of Return                                                     :    30%
Break Even Point                                                :    65%


INTRODUCTION    
USES AND APPLICATIONS    
(1)  TO MAKE TOMATO JUICE    
(II) TOMATO KETCHUP MAKING    
(III)  TOMATO SOUP    
(IV)  TOMATO CHUTNEY    
(V)  TOMATO COCKTAIL     
TOMATO POWDER    
DEHYDRATED TOMATO POWDER IN FOOD PRODUCTION    
DEHYDRATED TOMATO POWDER IN BEVERAGE    
DEHYDRATED TOMATO POWDER IN PHARMACEUTICAL    
DEHYDRATED TOMATO POWDER IN COSMETICS    
DEHYDRATED TOMATO POWDER IN AGRICULTURE/ANIMAL FEED    
TOMATO POWDER CAN BE USED VARIOUS WAYS, SUCH AS     
PROPERTIES    
TOMATO POWDER-PROPERTIES    
NUTRIENT BALANCE    
NUTRITION INFORMATION    
RAW MATERIALS    
B.I.S. SPECIFICATION    
OVERVIEW AND ECONOMIC OUTLOOK OF QATAR    
ECONOMIC OUTLOOK    
MAJOR INDICATORS    
INCOME AND INCOME SPENDING    
MARKET POSITION    29
OPTIMISING FOOD DEMAND AND SUPPLY FOR QATAR    
GLOBAL    
TOMATO PROCESSING INDUSTRY    
PROCESSED PRODUCTS AND PROCESS    
THE INDIAN PROCESSED TOMATO MARKET AND TOMATO SUPPLY CHAIN    
LEADING INDIAN TOMATO PASTE MAKERS AND PRODUCT MANUFACTURERS    
CURRENT TRENDS    
TOMATO POWDER    
DETAILED EXPORT DATA OF TOMATO POWDER    
MANUFACTURER OF TOMATO POWDER    
MANUFACTURERS/EXPORTERS OF TOMATO PROCESSING    
COMPOSITION OF TOMATO    
VITAMINS    
GLOBAL OVERVIEWS OF TOMATOES    
RAW MATERIAL BASE PRICE    
TRADE    
TABLE: ITALY’S LEADING EXPORTS OF PREPARED TOMATOES
   (JANUARY-DECEMBER 2015)    
TABLE: ITALY’S LEADING EXPORTS OF PREPARED TOMATOES
   (JANUARY-JULY 2016)    
TABLE: ITALY’S LEADING IMPORTS OF PREPARED TOMATOES
   (JANUARY-DECEMBER 2015)    
TABLE: ITALY’S LEADING IMPORTS OF PREPARED TOMATOES
   (JANUARY-JULY 2016)    
GLOBAL MARKET POSITION OF TOMATOES PROCESSING    
2016 CALIFORNIA TOMATO PASTE PROCESSING CAPACITY    
WORLD PRODUCTION ESTIMATE OF TOMATOES FOR PROCESSING
   (IN 1000 METRIC TONS)    
PRODUCTION OF FRUIT AND VEGETABLES, 2015 (1000 TONES)    
MANUFACTURING PROCESS    
THE VARIOUS STAGES ARE AS FOLLOWS     
EFFECT OF STORAGE ON THE COLOUR AND SENSORY ATTRIBUTES
   OF TOMATO PUREE    
MATERIALS AND METHODS    
PROCUREMENT OF MATERIAL    
HOT WATER BLANCHING    
STEAM BLANCHING    81
MICROWAVE BLANCHING    
MANUFACTURING PROCESS IN DETAILED TOMATO PRODUCTS    
TOMATO JUICE    
WASHING THE TRIMMING    
CRUSHING    
PULPING    83
HOT PULPING    
EXTRACTION OF JUICE    
CONTINUOUS SPIRAL PRESS    
COLD PULPING    
TOMATO PUREE    
PREPARATION    
PULP CONCENTRATION    
OPEN COOKERS    
PULP CONSISTENCY    
METHOD- 1    
METHOD - II    
THE END POINT    
PACKING    
TOMATO PASTE    
QUALITY CONTROL    
PROCESS FLOW DIAGRAM FOR TOMATO PUREE    
PROCESS FLOW DIAGRAM FOR TOMATO PROCESSING    
MANUFACTURING PROCESS OF TOMATO KETCHUP    
DEVELOPING QUALITY TOMATOES & PREPARATION    
PULPING    
ADDING INGREDIENTS AND COOKING
FINISHING    
REMOVING AIR    
FILLING    
COOLING    
LABELING AND PACKING    
PROCESS FLOW DIAGRAM FOR TOMATO KETCHUP    
PROCESS DETAILS    
SUN-DRYING    
MODERN METHOD OF DEHYDRATION (SPRAY DRYING)    
DESCRIPTION OF PROCESS    
SPRAY DRYING    
NATUREL OF SPRAY DRYING    
SPRAY DRYER SYSTEMS    
SPRAY DRYING AIDS    
MANUFACTURING PROCESS OF TOMATO POWDER    
FLOW DIAGRAM FOR THE MANUFACTURING    
OF TOMATO POWDER    
OTHER RELATED INFORMATIONS    
A PROCESS FOR PREPARING TOMATO POWDER    
PROCESS FOR DEHYDRATING TOMATO    
PROCESS 1    
PROCESS 2    
PROCESS 3    
PROCESS 4    
PHYSIOCHEMICAL PROPERTIES OF TOMATO POWDER AS AFFECTED
   BY DIFFERENT DEHYDRATION    
MATERIALS AND METHODS    
A. SOURCE OF MATERIAL AND SAMPLE PREPARATION    
B. PRE-TREATMENTS GIVEN PRIOR TO DEHYDRATION PROCESS    
C. CHEMICAL ANALYSIS    
D. ESTIMATION OF LYCOPENE CONTENT BY HPLC METHOD    
E. DEHYDRATION PROCESSES    
F. PHYSICOCHEMICAL ANALYSIS    
RESULTS AND DISCUSSION    
TECHNICAL ASPECTS FOR TOMATO PROCESSING    
TOMATO JUICE    
TOMATO PUREE    
TOMATO KETCHUP    
FPO SPECIFICATION    
OPERATION IN TOMATO PROCESSING UNIT    
TOMATO PROCESSING FOR JUICE    
TOMATO PROCESSING FOR KETCHUP    
TOMATO PROCESSING FOR PULP    
TOMATO PROCESSING FOR PUREE    
TOMATO PROCESSING FOR SAUCE    
LICENSE & REGISTRATION REQUIRE FOR TOMATO PROCESSING UNIT    
SUPPLIERS OF PLANT AND MACHINERY (IMPROTED)    
SUPPLIERS OF PLANT AND MACHINERY    
ROTARY WASHER    
EVAPORATORS    
AUTOMATIC POUCH FILLING MACHINES    
WEIGHING MACHINE    
LABORATORY TESTING EQUIPMENTS    
MATERIAL HANDLING EQUIPMENTS    
BOILERS    
COMPLETE PLANT & MACHINERY SUPPLIERS FOR TOMATO PROCESSING UNIT    
SUPPLIERS OF RAW MATERIALS    
                


            
APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET      

 

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