Industry Overview
Activated carbon is a highly porous industrial adsorbent material with an extensively developed internal surface area, making it exceptionally effective for removing chemicals and impurities from liquids and gases. It is produced through the pyrolysis and activation of carbonaceous raw materials derived from both natural and synthetic sources. Depending on the activation process, activated carbon typically exhibits pore sizes ranging from less than 2 nm to more than 50 nm, internal surface areas of approximately 400–3000 m²/g (measured using the nitrogen BET method), and adsorption volumes between 0.2 and 0.8 cm³/g.
Carbon is one of the most abundant elements in nature and exists in two primary crystalline allotropes: graphite and diamond. In addition, materials such as charcoal, coke, and carbon black are commonly classified as amorphous forms of carbon, although they are often considered to consist of extremely fine graphite crystals. Carbon is an essential constituent of all plant and animal life and occurs in numerous compounds with hydrogen, oxygen, nitrogen, and other elements. It is also present in hydrocarbons, carbon dioxide in the atmosphere, seawater as sodium bicarbonate, and sedimentary rocks in the form of calcium and magnesium carbonates.
Industrial carbon products are manufactured from coal as well as vegetable and animal-derived organic materials. These processes produce commercially valuable products such as charcoal, coke, and petroleum coke, which serve a wide range of industrial applications. Activated carbon is extensively utilized in purification, adsorption, environmental protection, water and air treatment, and various electrical and electrochemical industries due to its outstanding adsorption performance.
Cost Estimation
| Particular | Value |
|---|---|
| Plant Capacity | 5 MT/Day |
| Land & Building (5000 sq.mt.) | Rs. 5.36 Cr |
| Plant & Machinery | Rs. 5.81 Cr |
| Working Capital for 2 Months | Rs. 1.51 Cr |
| Total Capital Investment | Rs. 13.34 Cr |
| Rate of Return | 24% |
| Break Even Point | 59% |
Content Index
- INTRODUCTION
- DECOLORISING CARBONS
- GAS ABSORBENT CARBONS
- METAL ABSORBENT CHARS
- MEDICINAL CARBONS
- USES & APPLICATIONS
- ACTIVATED CARBON IN AIR PURIFICATION
- MERCURY REMOVAL BY ACTIVATED CARBON INJECTION
- ACTIVATED CARBON IN WATER PURIFICATION
- MUNICIPAL AND INDUSTRIAL WASTEWATER TREATMENT
- GROUNDWATER REMEDIATION
- ACTIVATED CARBON REGENERATION (REACTIVATION)
- BUYERS IN OVERSEAS COUNTRIES
- PROPERTIES AND CHARACTERISTICS
- PHYSICAL PROPERTIES
- CHEMICAL PROPERTIES
- RAW MATERIALS
- ADVANTAGEOUS PROPERTIES OF COCONUT SHELL ACTIVATED CARBON
- STRUCTURE OF ACTIVATED CARBON
- ADSORPTION MECHANISM OF ACTIVATED CARBON
- MARKET POSITION OF ACTIVATED CHARCOAL
- ACTIVATED CARBON MARKET TRENDS
- WATER TREATMENT INDUSTRY TO DOMINATE THE MARKET
- ASIA-PACIFIC TO DOMINATE THE MARKET
- ACTIVATED CARBON INDUSTRY
- ACTIVATED CARBON MARKET LEADERS
- ACTIVATED CARBON MARKET NEWS
- ACTIVATED COKE AS AN ADSORBING AGENT
- MANUFACTURING SEQUENCES OF ACTIVATED CARBON FROM COCONUT SHELL (STEAM, CO2)
- STEP BY STEP GUIDE TO MANUFACTURE ACTIVATED CARBON
- PREPARATION OF RAW MATERIALS
- CARBONIZATION
- ACTIVATION
- WASHING AND DRYING
- QUALITY CONTROL
- PRODUCTION DETAILS OF ACTIVATED CARBON FROM COCONUT SHELL
- ACTIVATED GRANULAR SHELL CARBON FROM CHARCOAL
- DETAILS OF ACTIVATION
- CHEMICAL ACTIVATION
- ACTIVATED CARBON FROM COCONUT SHELL
- TABLE: TYPES OF ACTIVATED CARBON
- PROPERTIES OF ACTIVATED CARBON
- ADSORPTIVE CHARACTERISTICS
- SURFACE AREA
- PORE SIZE DISTRIBUTION
- PHYSICAL CHARACTERISTICS
- HARDNESS
- TABLE: TYPICAL PROPERTIES OF ACTIVATED CARBON
- BULK DENSITY
- PARTICLE SIZE DISTRIBUTION
- APPLICATION
- OTHER APPLICATIONS OF ACTIVATED CARBON INCLUDE:
- TABLE: APPLICATIONS OF ACTIVATED CARBON
- TABLE: APPLICATIONS IN THE CHEMICAL INDUSTRY
- PROCESS FLOW DIAGRAM FOR ACTIVATED CARBON
- CONSUMPTION PATTERN OF ACTIVATED CARBON
- BUYERS OF ACTIVATED CARBON
- MANUFACTURERS/SUPPLIERS OF ACTIVATED CARBON
- DIFFERENT TYPES OF ACTIVATED CARBON
- ABSORBING GASES OR VAPOUR (GAS ABSORBENT CARBON)
- DECOLORIZING AND PURIFYING LIQUID
- CATALYST & CATALIST SUPPORT (GAS ABSORBENT CARBON)
- MEDICINE
- QUALITY CONTROL TESTING OF ACTIVATED CARBON
- CARBON TETRACHLORIDE ACTIVITY
- SURFACE AREA
- HARDNESS
- MESH SIZE
- ASH CONTENT
- DENSITY
- INTERRELATION OF PROPERTIES
- OTHER TESTS
- TESTING OF ACTIVATED CHARCOAL
- QUALITATIVE METHOD
- SEMI-QUANTITATIVE METHOD
- QUANTITATIVE METHOD
- GLOBAL MACHINERY SUPPLIERS
- COMPLETE PLANT SUPPLIERS FOR ACTIVATED CARBON
- ADDRESSES OF RAW MATERIAL SUPPLIERS
- SUPPLIERS OF COCONUT SHELL
- ADDRESSES OF PLANT & MACHINERY SUPPLIERS
- SUPPLIERS OF PULVERISER
- SUPPLIERS OF MIXERS
- SUPPLIERS OF ROTARY KILNS
- SUPPLIERS OF TRAY DRIER
- SUPPLIERS OF HYDRAULIC LIFT
- SUPPLIERS OF HEAVY MOBILE CRANES
- SUPPLIERS OF EXTRUDER
- SUPPLIERS OF TANKS
- SUPPLIERS OF BOILER
- SUPPLIERS OF COOLER
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
Activated carbon is a highly porous adsorbent material used to remove impurities from gases and liquids. It is manufactured by carbonizing and activating carbon-rich raw materials, creating an extensive network of microscopic pores. This structure provides a very high internal surface area, enabling the material to adsorb contaminants efficiently in industrial, environmental, and purification applications.
Activated carbon can be produced from a variety of carbon-rich materials. Common feedstocks include coconut shells, coal, wood, petroleum coke, and other organic materials. The selection of raw material influences pore structure, hardness, adsorption performance, and suitability for specific applications such as water treatment, air purification, or chemical processing.
Activated carbon is manufactured through carbonization followed by activation. The production process generally includes raw material preparation, carbonization, activation using steam, carbon dioxide, or chemicals, washing, drying, and quality control. These steps develop the porous structure that gives activated carbon its high adsorption capacity.
Activated carbon is widely used for purification and pollution control. Its applications include drinking water treatment, wastewater treatment, air purification, groundwater remediation, mercury removal, chemical processing, decolorization, gas purification, catalyst support, and pharmaceutical uses. Its versatility comes from its exceptional adsorption characteristics.
Coconut shell activated carbon is valued for its high hardness and excellent adsorption performance. It generally offers a well-developed microporous structure, good mechanical strength, low dust generation, and long service life. These characteristics make it suitable for demanding applications such as water purification, gold recovery, and gas treatment.
Yes, activated carbon can often be regenerated for reuse. Regeneration or reactivation removes previously adsorbed contaminants and restores much of the material's adsorption capacity. The suitability of regeneration depends on the contaminants involved, operating conditions, and the physical condition of the spent activated carbon.
Why Choose Us
- More than 45 years of experience
- Managed by expert industrial consultants
- ISO 9001-2015 Certified
- Registered under MSME, UAM No: DL01E0012000
How We Work
- 24/5 Research Support Get your queries resolved from an industry expert. Ask before you purchase.
- Custom Research Service Speak to our consultants to design an exclusive study for your needs.
- Quality Assurance All reports are prepared by qualified consultants & verified by experts.
- Information Security Your personal & confidential information is always safe and secure.
Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.
Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.
We can prepare detailed project report on any industry as per your requirement.
We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.
- Market growth drivers
- Factors limiting market growth
- Current market trends
- Market structure
- Key highlights
- Up-to-date analyses of market trends and technological improvements
- Pin-point analyses of market competition dynamics to offer you a competitive edge over major competitors
- An array of graphics, BEP analysis of major industry segments
- Detailed analyses of industry trends
- A well-defined technological growth with an impact-analysis
- A clear understanding of the competitive landscape and key product segments
- Ask for FREE project related details with our consultant/industry expert.
- Share your specific research requirements for customized project report.
- Request for due diligence and consumer centric studies.
- Still haven't found what you're looking for? Speak to our Custom Research Team.
EIRI Board is a single destination for all the industry, company and country reports. We feature a large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.
Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.
Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.
Our Clients
- Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
- The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players.
- We use dependable wellsprings of data and databases, and data from such sources is handled by us and incorporated into the report.
- Our project reports include detailed analysis that helps get the industry's Present Market Position and Expected Future Demand.
- Offer real analysis driving variables for the business and the most recent business sector patterns in the industry.
- This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest-supply circumstance.
- Report gives analysis and in-depth financial comparison of real players/competitors.
- The report gives estimates of key parameters which forecast business execution.
