Industry Overview
Tobacco products, particularly cigarettes, contain tobacco along with a range of additives used to influence moisture retention, preservation, flavour, combustion characteristics, shelf life, and the smoking experience. Cigarettes generally consist of a porous paper wrapper containing a rod of chopped tobacco leaf, with a filter and tipping paper at the mouth end. The report examines cigarette design, tobacco types, raw materials, combustion by-products, reconstituted tobacco, filters, nicotine, smoke constituents, and additives such as humectants, processing aids, combustion aids, flavours, and nicotine controllers.
The report also covers menthol, levulinic acid and levulinates, glycerol, propylene glycol, sorbitol, and other substances associated with tobacco products. It presents manufacturing processes for menthol crystals, propylene glycol, and acetaldehyde, together with equipment requirements, quality control and standards, machinery and raw material information, and market survey topics. The report further includes industry, type, regional, and market-share insights related to tobacco additives and discusses tobacco-use trends, e-cigarettes, cigarettes, cigars, smokeless tobacco, and hookah.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 80 MT/Day |
| Land & Building (5000 sq.mt.) | Rs. 3.05 Cr |
| Plant & Machinery | Rs. 52 Lac |
| Working Capital for 1 Month | Rs. 29 Lac |
| Total Capital Investment | Rs. 4.43 Cr |
| Rate of Return | 17% |
| Break Even Point | 68% |
Content Index
- INTRODUCTION
- CIGARETTES VARY IN STRENGTH, TASTE AND INTENSITY DEPENDING UPON:
- MENTHOL
- MAIN TOBACCO PRODUCTS
- HOW CIGARETTES MADE
- CIGARETTE DESIGN
- A. RAW MATERIALS
- B. TOBACCO TYPES
- 1. FLUE CURED TOBACCO
- 2. BURLEY TOBACCO
- 3. ORIENTAL TOBACCO
- C. COMBUSTION BY-PRODUCTS
- 1. FREE RADICALS
- D. OVERVIEW OF MANUFACTURING
- E. RECONSTITUTED TOBACCO (RECON)
- RAW MATERIAL COMPONENTS AND COMPOSITION OF RECON
- HOW IS PAPER RECON MADE?
- TYPE I
- TYPE II
- 3. BAND CAST RECONSTITUTED TOBACCO (DARK RECON)
- CIGARETTE FILTERS
- 1. FILTERS:
- FILTERS GENERALLY HAVE THE FOLLOWING COMPONENTS:
- 2. TOBACCO AND NICOTINE IN CIGARETTES:
- 3. ADDITIVES TO TOBACCO:
- 4. CIGARETTE WRAPPER AND GLUE
- CIGARETTE SMOKE
- NICOTINE
- CARBON MONOXIDE
- TAR
- CIGARETTE ADDITIVES
- 1. PROCESSING AIDS
- 2. COMBUSTION AIDS
- 3. HUMECTANTS
- 4. NICOTINE CONTROLLERS
- FLAVOURS
- FLAVOURED CIGARETTES
- AMOUNTS OF NICOTINE AND TOBACCO AS WELL AS PERCENTAGE OF NICOTINE CONTENT IN EACH CIGARETTE IN DOMESTIC BRANDS*
- ADDITIVES INCLUDE: GLYCEROL, PROPYLENE GLYCOL AND SORBITOL.
- TASTE AND EXPERIENCE OF THE SMOKE
- HARSHNESS
- SMOOTHNESS
- LEVULINIC ACID AND LEVULINATES
- MENTHOL
- COOLER AND MILDER SMOKE
- THE LIST OF 599 ADDITIVES IN CIGARETTES
- APPLICATION OF ADDITIVES
- SUGAR AMPLIFIES YOUR ADDICTION.
- COCOA LETS YOU INHALE MORE DEEPLY.
- MENTHOL REDUCES THE SENSATION OF IRRITATION AND PAIN.
- AMMONIUM RELEASES MORE NICOTINE.
- LEVULINIC ACID SMOOTHES TOBACCO TASTE.
- ADDITIVES THAT CAUSE LESS IRRITATION:
- ADDITIVES THAT MAKE SMOKE LESS VISIBLE:
- MARKET SURVEY
- WHO GLOBAL REPORT ON TRENDS IN TOBACCO SMOKING 2000-2025
- ESTIMATES OF CURRENT TOBACCO USE AMONG YOUTH
- ELECTRONIC CIGARETTES (E-CIGARETTES)
- TOBACCO PRODUCT USE AMONG HIGH SCHOOL STUDENTS – 2018
- CIGARETTES
- CIGARS
- SMOKELESS TOBACCO
- HOOKAH
- ALL TOBACCO PRODUCT USE
- INDUSTRY INSIGHTS
- TYPE INSIGHTS
- REGIONAL INSIGHTS
- TOBACCO MARKET SHARE INSIGHTS
- MAJOR PLAYERS OF GLOBAL TOBACCO ADDITIVES MARKET:
- GLOBAL TOBACCO ADDITIVES MARKET BY PRODUCT TYPE :
- GLOBAL TOBACCO ADDITIVES MARKET BY PRODUCT APPLICATION:
- MANUFACTURING PROCESS
- MENTHA CRYSTAL MANUFACTURING PROCESS:-
- PROCESS OF MANUFACTURE
- PROPYLENE GLYCOL MANUFACTURING PROCESS:-
- MANUFACTURE
- RAW MATERIAL BASIS -1000KG PROPYLENE GLYCOL (97% YIELD)
- REACTION: CATALYST SILVER
- MANUFACTURE PROCESS
- ACETALDEHYDE MANUFACTURING PROCESS:-
- MANUFACTURE PROCESS
- UNIT 100
- UNIT 200
- THE FOLLOWING REACTIONS OCCUR DURING THE DEHYDROGENATION OF ETHANOL:
- THE CONVERSION OF ETHANOL IS ASSUMED TO BE 60.8%.
- EQUIPMENT SUMMARY
- QUALITY CONTROL AND STANDARDS
- MENTHOL CRYSTALS
- ACETYLDEHYDE FOOD GRADE:-
- PROPYLENE ALOCOHOL :- IS 13702 : 1993
- MACHINERY MANUFACTURER
- MENTHOL CRYSTAL:-
- CHILLING PLANT
- CENTRIFUGE HEAVY DUTY
- S.S. REACTION VESSEL WITH STIRRER
- VACUUM FILTER
- S.S TRAY FOR STORAGE
- PROPYLENE GLYCOL
- REACTOR (2-3KL)
- MULTIPLE EFFECT EVAPORATORS
- DRYING TOWER
- VACUUM DISTILLATION UNIT
- ACETALDEHYDE REACTOR PREHEATER
- HEAT EXCHANGER
- FIRED HEATER
- FLASH VESSEL
- RAW MATERIAL SUPPLIER
- PROPYLENE OXIDE
- ETHANOL
- RAW MATERIAL PHOTOGRTAPHS
- MINT OIL
- PROPYLENE OXIDE
- ETHANOL
- MACHINERY PHOTOGRAPHS
- MENTHOL CRYSTAL:-
- CHILLING PLANT
- CENTRIFUGE HEAVY DUTY
- S.S. REACTION VESSEL WITH STIRRER
- VACUUM FILTER
- S.S TRAY FOR STORAGE
- PROPYLENE GLYCOL
- REACTOR
- MULTIPLE EFFECT EVAPORATORS
- DRYING TOWER
- VACUUM DISTILLATION UNIT
- ACETALDEHYDE
- REACTOR PREHEATER
- HEAT EXCHANGER
- CONDENSER
- REBOILER
- FIRED HEATER
- BOILER FEED WATER PUMP
- REFLUX PUMP
- ABSORBER
- DISTILLATION COLUMN
- FLASH VESSEL
- REFLUX VESSEL
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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