AIR CONDITIONERS, LED TV, WASHING MACHINES
AND REFRIGERATORS (INTEGRATED PLANT)
[CODE NO 3288]
The Integrated Unit of Air Conditioners, LED TV, Refrigerators and Washing Machines is being setup at Neemrana. There is tremendous demand in India as well as export demand. The said project will generate huge number of employment in this region.
(A) AIRCONDITIONER
An air conditioner is a machine which keeps the air in a building cool and dry.
The purpose of an air conditioner is to maintain a comfortable indoor environment. The comfort we are used is to determined by a combination of 3 factors.
• Temperature
• Humidity
• Air Distribution
For this reason, the main purposes of air conditioners are to:
• Control room temperatures (cooling/heating).
• Control room humidity levels (drying, humidifying).
• Optimise air flow (circulation, distribution).
• Clean the air (filtration)
WORKING PRINCIPLE
• An air conditioner collects hot air from a given space, processes it within itself with the help of a refrigerant and a bunch of coils and then releases cool air into the same space where the hot air had originally been collected. This is essentially how all air conditioners work.
• Many folks believe that an air conditioner produces chilled air with the help of machines installed inside it, allowing it to cool a room so quickly. That might also explain why it consumes so much electricity. In reality, however, that’s a misconception.
• An air conditioner is not a magical device; it just uses some physical and chemical phenomena very effectively to cool a given space.
• When you switch an AC on and set your desired temperature (say, 20 degrees Celsius), the thermostat installed in it senses that there is a difference in the temperature of the room’s air and the temperature that you’ve chosen.
• A thermostat constantly monitors the temperature of the system so that it’s maintained near a user’s desired point.
• This warm air is drawn in through a grille at the base of the indoor unit, which then flows over some pipes through which the refrigerant (i.e., a coolant fluid) is flowing. The refrigerant liquid absorbs the heat and becomes a hot gas itself. This is how heat is removed from the air that falls on the evaporator coils. Note that the evaporator coil not only absorbs heat, but also wrings out moisture from the incoming air, which helps to dehumidify the room.
• This hot refrigerant gas is then passed on to the compressor (located on the outside unit). Being true to its name, the compressor compresses the gas so that it becomes hot, since compressing a gas increases its temperature.
COST ESTIMATION (ALL FIGURE IN THOUSAND)
Plant Capacity : 4666.00 Units/day
land & Building (202350 Sq.Mtr) : Rs. 20.91 Lacs
Plant & Machinery : Rs. 2.28 Lacs
Working Capital for 2 Months : Rs. 31.04 Lacs
Total Capital Investment : Rs. 54.42 Lacs
Rate of Return : 124%
Break Even Point : 12%
INTRODUCTION
WORKING PRINCIPLE
CONSTRUCTION
AN AIR CONDITIONER CONSISTS OF 4 MAIN SECTIONS.
FUNCTION OF THE MAIN COMPONENTS
TYPES OF AIR CONDITIONER
PRINCIPLE OF REFREGERATOR
COMPONENTS OF REFRIGERATORS
TYPES OF REFRIGERATORS
PARTS OF THE WASHING MACHINE AND THEIR WORKING
TYPE OF WASHING MACHINE:
FEATURES OF LED BACKLIT LCD TVS
PARTS OF LED TV
TYPES OF LED TVS
USES AND APPLICATION
B.I.S. SPECIFICATION
PROCESS FLOW DIAGRAME
(A) FOR AIR CONDITIONER
(B) FOR REFRIGERATOR
(C) FOR WASHING MACHINE
(D) FOR LED TV
MANUFACTURING PROCESS
TESTING (PLEASE REFER IS: 1391
(PART-1 AND PART-2 - 1992)
DETAILS OF PARTICULARS TO BE DISPLAYED ON LABELS OF WINDOW
TYPE AIR CONDITIONERS
DETAILS OF PARTICULARS TO BE DISPLAYED ON LABELS OF SPLIT TYPE
AIR CONDITIONERS
COLOUR SCHEME FOR WINDOW AC
THE FOLLOWING COLOUR SCHEME FOR BUREAU’S LOGO, NAMELY:-
COLOUR SCHEME FOR SPLIT AC
THE FOLLOWING COLOUR SCHEME FOR BUREAU’S LOGO, NAMELY:-
THE MANUFACTURING PROCESS
FABRICATION PROCESS OF CONDENSER AND EVAPOATOR COIL
QUALITY CONTROL
MAIN STEPS ARE GIVEN BELOW
MARKET SURVEY
EXECUTIVE SUMMARY
THE CONSUMER DURABLES MARKET IS SPLIT INTO TWO KEY SEGMENTS
CONSUMER DURABLES REVENUES HAVE BEEN GROWING AT A HEALTHY
PACE
URBAN AREAS ACCOUNT FOR ABOUT TWO-THIRDS OF TOTAL SALES IN
THE SECTOR
CONSUMER ELECTRONICS – KEY PRODUCTS
CONSUMER APPLICATIONS – KEY PRODUCTS
KEY PLAYERS (1) IN THE CONSUMER DURABLES SECTOR … (1/2)
KEY PLAYERS (1) IN THE CONSUMER DURABLES SECTOR … (2/2)
INCOME GROWTH WILL BE THE KEY DRIVER OF DEMAND FOR
CONSUMER DURABLES
POLICY SUPPORT AIDING GROWTH IN THE SECTOR
RECENT INVESTMENTS BY KEY PLAYERS
ERA OF DIGITISATION OPENS NEW OPPORTUNITIES
APPENDIX: BENEFITS TO CONSUMER DURABLES AND WIDER RETAIL
SECTOR FROM FDI POLICY
APPENDIX: TWO KEY RETAIL RELATED FDI POLICIES THAT WILL IMPACT CONSUMER DURABLES
PLANT LAYOUT
SUPPLIERS OF AIRCONDITIONER
SUPPLIERS OF REFRIGERATOR
SUPPLIERS OF WASHING MACHINE
SUPPLIERS OF LED TV
RAW MATERIAL SUPPLIERS FOR AIRCONDITIONER
SUPPLIERS OF G.I SHEET
SUPPLIERS OF ABS GRANULE
SUPPLIERS OF COPPER TUBE
SUPPLIERS OF AC COMPRESSOR
SUPPLIERS OF REFRIGERANT GASES
SUPPLIERS OF AIR CONDITIONER PARTS
RAW MATERIAL SUPPLIERS FOR REFRIGERATOR
SUPPLIERS OF G.I SHEET
SUPPLIERS OF G.I SHEET
SUPPLIERS OF ABS GRANULE
SUPPLIERS OF COPPER TUBE
SUPPLIERS OF REFRIGERATOR COMPRESSOR
SUPPLIERS OF REFRIGERANT GASES
SUPPLIERS OF POLYUTHURENE CHEMICALS
SUPPLIERS OF REFRIGERATOR PARTS
RAW MATERIAL SUPPLIERS OF WASHING MACHINE
SUPPLIERS OF ABS GRANULE
SUPPLIERS OF WASHING MACHINE MOTOR
SUPPLIERS OF PCB BOARD
SUPPLIERS OF WASHING MACHINE SPARE PARTS
RAW MATERIAL SUPPLIERS FOR LED TV
SUPPLIERS OF BARE PCB BOARD
SUPPLIERS OF SOLDER PASTE
SUPPLIERS OF SURFACE MOUNTED DEVICES
SUPPLIERS OF LCD PANELS
SUPPLIERS OF EMI FILTER
SUPPLIERS OF LED TV SPEAKER
SUPPLIERS OF LED BACK LIGHT
SUPPLIERS OF SPARE PARTS OF LED TV
SUPPLIERS FOR MACHINES
FOR AIR CONDITIONER PLANT
SUPPLIERS OF FIN PRESS
SUPPLIERS OF FIN DIE
SUPPLIERS OF VERTICAL EXPANDER
SUPPLIERS OF HAIRPIN BENDER
SUPPLIERS OF AUTOMATIC BRAZING MACHINES
SUPPLIERS OF CNC PRESS
POWDER COATING MACHINE
INJECTION MOLDING MACHINE
SUPPLIERS OF IDU ASSEMBLING LINE
SUPPLIERS OF BRAZING MACHINES
SUPPLIERS OF REFRIGERANT CHARGING UNIT
SUPPLIERS OF REFRIGERANT (HALIDE) LEAK DETECTOR
SUPPLIERS OF MACHINES FOR REFRIGERATOR PLANT
SUPPLIERS OF CNC SHEET BENDING MACHINE
SUPPLIERS OF CNC PUNCHING PRESS
SUPPLIERS OF CNC SHEARING MACHINE
SUPPLIERS OF PU FOAMING MACHINE
SUPPLIERS OF PRECISION MEASURING TOOLS
ELECTRICAL MEASURING INSTRUMENTS
SUPPLIERS OF ASSEMBLY LINE FOR REFRIGERATOR
SUPPLIERS OF AUTOMATIC BRAZING MACHINES 183
SUPPLIERS OF BRAZING MACHINES
SUPPLIERS OF REFRIGERANT CHARGING UNIT
SUPPLIERS OF REFRIGERANT (HALIDE) LEAK DETECTOR
SUPPLIERS OF AUTOMATIC VACUUM FORIMG MACHINE
SUPPLIERS OF MACHINES
FOR WASHING MACHINE PLANT
SUPPLIERS OF WASHING MACHINE ASSEMBLING LINE
INJECTION MOLDING MACHINE
SUPPLIERS OF MACHINES FOR LED TV PLANT
SUPPLIERS OF SMT LINE
SUPPLIERS OF LED TV ASSEMBLY LINE
SUPPLIERS OF INJECTION MOLDING MACHINE
SUPPLIERS FOR PCB ASSEMBLING PLANT
SUPPLIERS OF AUTOMATIC OPTICAL INSPECTION EQUIPMENT
SUPPLIERS OF AUTOMATIC XRAY INSPECTION MACHINE
SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENT
SUPPLIERS FOR UTILITY MACHINES
SUPPLIERS OF EOT CRANE
SUPPLIERS OF POWER TRANSFORMER
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF COOLING TOWER
EFFULENT TREATMENT PLANT
AIR POLLUTION CONTROL EQUIPMENTS
AIR COMPRESSOR
PLATEFARM WEIGHING MACHINE
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
SHOT BLASTING MACHINE
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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