AIR FILTER
[CODE NO.3967]
Automotive filters are usually made of different materials such as paper, foam and cotton. Paper filter are generally used for cars because they are inexpensive and disposable. With paper filters, good air flow is sacrificed for better filtration. For performance filtration, foam filters are used because these have a higher retention level and these permit better air intake, like cotton gauze. Foam filters are popular in rallying and other motor sports. Cotton on the other hand, is regarded as the best material for filtration. These can be cleaned and re-oiled to be used again. However, cotton air filters cannot be used at different environments. These cannot be used at dusty deserts and even snowy countries. This is why, paper and foam are better preferred by most motorists.
Atmospheric air consists of a large quantity of dirt and dust. Uncleaned air will cause faster wear of and damage to the engine parts, so air is filtered before entering inside the cylinder bore.
Purpose of air cleaner
• It cleans the intake air.
• It reduces the noise of the intake air.
• It acts as a flame arrester during engine backfire.
Function
The atmospheric air enters the air cleaner through the air entrance and passes through the paper element. The filtered clean air goes to the intake manifold entrance.
The primary function of an air filter is to deliver both high airflow and superior dirt protection therefore air filters should provide minimum restriction allowing high airflow into an engine. In the vast majority of cases increased airflow will increase engine performance measured by kilowatts and throttle response (torque).
Types of air filter
• Wet-type
• Dry-type
COST ESTIMATION
Plant Capacity 1600 Nos/Day
Land & Building (3000 sq.mt.) Rs. 4.88 Cr
Plant & Machinery Rs. 2.35 Cr
Working Capital for 2 Months Rs. 3.99 Cr
Total Capital Investment Rs. 11.58 Cr
Rate of Return 26%
Break Even Point 58%
INTRODUCTION
PURPOSE OF AIR CLEANER
FUNCTION
TYPES OF AIR FILTER
WET TYPE AIR CLEANER
IT HAS THE FOLLOWING CHARACTERISTICS
DRY TYPE AIR CLEANER
IT HAS THE FOLLOWING CHARACTERISTICS
THE FOLLOWING ARE THE ADVANTAGES OF THE DRY AIR CLEANER:
ITS MAIN DISADVANTAGES ARE:
TYPES OF FILTER ELEMENTS
A. FOAM:
B. COTTON:
C. STAINLESS STEEL:
SPECIFICATION OF AIR FILTER
HEAVY DUTY AIR FILTER
TRUCK AIR FILTER
JCB ENGINE AIR FILTER
SIGNIFICANCE OF AIR FILTER
EXPECTATIONS FROM A GOOD AIR FILTER:
USES AND APPLICATION OF AIR FILTER
B.I.S. SPECIFICATION
PROCESS FLOW CHART
MANUFACTURING PROCESS OF AIR FILTER CARTIRIDGE
PROCEDURAL STEPS FOR MANUFACTURING OF FILTERS ELEMENT
NORMALLY TAKEN RECOVERS TO THE FOLLOWING STEPS:-
MAIN STEPS ARE GIVEN BELOW:
PLEATING
TESTING OF AIR FILTER
MARKET POSITION
MARKET SIZE
INVESTMENTS
GOVERNMENT ROLE
FURTHER PATH
CHINA, INDIA, INDONESIA AMONG FASTEST GROWING NATIONAL MARKETS
U.S. HEAVY DUTY ROAD FILTRATION AFTERMARKET REVENUE, BY
PRODUCT 2014-2024 (US$ MILLION)
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF AIR FILTER
SUPPLIERS OF RAW MATERIAL
SUPPLIERS OF CR SHEET
SUPPLIERS OF SS SHEET
SUPPLIERS OF FILTER PAPER
SUPPLIERS OF SEALANT ADHESIVE
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF FILTER ELEMENT MAKING PLANT
SUPPLIERS OF PUNCHING PRESS
SUPPLIERS OF POWER PRESS
SUPPLIERS OF SHEARING MACHINE
SUPPLIERS OF ROLLING MACHINE
SUPPLIERS OF BENDING MACHINE
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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