Industry Overview
Automotive air filters are essential components designed to remove dirt and dust from atmospheric air before it enters an engine cylinder. Unfiltered air can accelerate wear and damage engine components, making effective filtration critical for engine protection and performance. Automotive filters are commonly manufactured using paper, foam, cotton, and other filter materials. Paper filters are widely used because they are economical and disposable, while foam and cotton filters can provide higher retention and improved airflow in performance-oriented applications.
The primary purpose of an air cleaner is to clean intake air, reduce intake noise, and act as a flame arrester during engine backfire. Air enters through the air cleaner and passes through the filter element before clean air reaches the intake manifold. Air filters are generally classified as wet-type and dry-type, with different characteristics, advantages, and applications. Filter elements may include foam, cotton, and stainless steel materials. The industry serves applications such as automobiles, heavy-duty vehicles, trucks, and JCB engines, supported by manufacturing processes including pleating, element fabrication, testing, and cartridge assembly.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 1600 Nos/Day |
| Land & Building (3000 sq.mt.) | Rs. 4.88 Cr |
| Plant & Machinery | Rs. 2.35 Cr |
| Working Capital for 2 Months | Rs. 3.99 Cr |
| Total Capital Investment | Rs. 11.58 Cr |
| Rate of Return | 26% |
| Break Even Point | 58% |
Content Index
- INTRODUCTION
- PURPOSE OF AIR CLEANER
- FUNCTION
- TYPES OF AIR FILTER
- WET TYPE AIR CLEANER
- IT HAS THE FOLLOWING CHARACTERISTICS
- DRY TYPE AIR CLEANER
- IT HAS THE FOLLOWING CHARACTERISTICS
- THE FOLLOWING ARE THE ADVANTAGES OF THE DRY AIR CLEANER:
- ITS MAIN DISADVANTAGES ARE:
- TYPES OF FILTER ELEMENTS
- A. FOAM:
- B. COTTON:
- C. STAINLESS STEEL:
- SPECIFICATION OF AIR FILTER
- HEAVY DUTY AIR FILTER
- TRUCK AIR FILTER
- JCB ENGINE AIR FILTER
- SIGNIFICANCE OF AIR FILTER
- EXPECTATIONS FROM A GOOD AIR FILTER:
- USES AND APPLICATION OF AIR FILTER
- B.I.S. SPECIFICATION
- PROCESS FLOW CHART
- MANUFACTURING PROCESS OF AIR FILTER CARTIRIDGE
- PROCEDURAL STEPS FOR MANUFACTURING OF FILTERS ELEMENT
- NORMALLY TAKEN RECOVERS TO THE FOLLOWING STEPS:-
- MAIN STEPS ARE GIVEN BELOW:
- PLEATING
- TESTING OF AIR FILTER
- MARKET POSITION
- MARKET SIZE
- INVESTMENTS
- GOVERNMENT ROLE
- FURTHER PATH
- CHINA, INDIA, INDONESIA AMONG FASTEST GROWING NATIONAL MARKETS
- U.S. HEAVY DUTY ROAD FILTRATION AFTERMARKET REVENUE, BY PRODUCT 2014-2024 (US$ MILLION)
- PLANT LAYOUT
- MANUFACTURERS/SUPPLIERS OF AIR FILTER
- SUPPLIERS OF RAW MATERIAL
- SUPPLIERS OF CR SHEET
- SUPPLIERS OF SS SHEET
- SUPPLIERS OF FILTER PAPER
- SUPPLIERS OF SEALANT ADHESIVE
- SUPPLIERS OF PLANT AND MACHINERY
- SUPPLIERS OF FILTER ELEMENT MAKING PLANT
- SUPPLIERS OF PUNCHING PRESS
- SUPPLIERS OF POWER PRESS
- SUPPLIERS OF SHEARING MACHINE
- SUPPLIERS OF ROLLING MACHINE
- SUPPLIERS OF BENDING MACHINE
- SUPPLIERS OF POWER TRANSFORMERS
- SUPPLIERS OF ELECTRICAL PANEL
- SUPPLIERS OF COOLING TOWER
- SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
- SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
- SUPPLIERS OF AIR COMPRESSORS
- SUPPLIERS OF PLATFORM WEIGHING MACHINE
- SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
- SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
- SUPPLIERS OF SHOT BLASTING MACHINE
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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