ALUMINIUM COMPOSITE PANEL
[CODE NO.4226]
Aluminium Composite Panels (ACP) are mainly light-weight composite material consisting of two pre-finished aluminium cover sheets heat-bonded (laminated) to a core made of polyethylene plastic material, available in 3mm, 4mm, and 6mm thicknesses after finishing and can be curved and bent to form corners. These panels are used widely as exterior covering of commercial buildings and corporate houses. While adding to aesthetic beauty of the structure, they are also resistant to acid, alkali salt spray, pollution and provide good thermal as well as sound insulation. These Panels are widely used due easy maintenance in almost any kind of climate through normal wash with water and mild detergent that ensures long lasting performance.
An aluminium composite panel (ACP) consists of two foil-coated aluminium sheets (typically around 0.5mm in thickness) bonded to a core (around 2 to 5mm thick). Depending on the panel, this core may be aluminium, mineral, or a thermoplastic polymer (usually polyethylene).
TYPES OF ACPS
1. FR
The FR (Fire Retardant) type panel, on the other hand, contains an interior fire retardant core made of thermoplastic resins with mineral charge.
Its reaction to fire classification B-s1, d0 (according to UNE EN 13501-1:2007), makes it a coating material that fulfils most of the architectural applications
2. A2
In the case of the A2 panel, this is a non-combustible panel composed of a mineral core developed to meet the highest regulatory requirements of fire classification
Its reaction to fire classification A2-s1, d0 (according to UNE EN 13501-1:2007), makes it the ideal cladding solution for high-rise buildings and high occupancy.
Aluminium Composite Panels consist of two thin sheets of aluminium continuously bonded to a polyethylene core. This polyethylene core of the aluminium composite panel is faced with two thin sheets of aluminium. The aluminium is bonded onto the core during the manufacturing process and it is virtually impossible to separate the layers of material once they have beenbonded
COST ESTIMATION
Plant Capacity 324 Nos/Day
Land & Building (4000 sq.mt.) Rs. 2.52 Cr
Plant & Machinery Rs. 48 Lac
Working Capital for 2 Months Rs. 4.47 Cr
Total Capital Investment Rs. 7.87 Cr
Rate of Return 592%
Break Even Point 9%
- INTRODUCTION
- TYPES OF ACPS
- 1. FR
- 2. A2
- FEATURES
- PE ALUMINIUM COMPOSITE PANEL:
- MIRROR FINISH ALUMINIUM COMPOSITE PANEL:
- PROPERTIES
- PHYSICAL PROPERTIES
- MECHANICAL PROPERTIES
- INDOBOND PANEL DIMENSION
- ADVANTAGES OF ALUMINUM COMPOSITE PANELS
- USES & APPLICATION
- WIDE APPLICATION
- THE IMPLEMENTATION
- B.I.S. SPECIFICATION
- PROCESS FLOW CHART
- MANUFACTURING PROCESS
- COIL COATING LINES
- (1) UNCOILING AND STRIP JOINING
- (2) TENSION LEVELLING
- (3) ENTRY ACCUMULATOR
- (4) PRETREATMENT
- (5) COATING
- (6) DRYING AND STOVING OVENS
- THE MAIN FEATURES OF OVEN ARE:
- (7) EXIT SECTION AND RE-COILING
- QUALITY CONTROL
- QUALITY
- A. PRE-PRODUCTION INSPECTION
- ALUMINIUM
- PLASTIC GRANULES
- ADHESIVE FILM
- PROTECTIVE FILM
- FOLLOWING TEST ARE CONDUCTED ON THE FINISHED
- ALUMINIUM COMPOSITE PANELS
- MARKET POSITION
- PLANT LAYOUT
- MANUFACTURERS/SUPPLIERS OF ALUMINIUM COMPOSITE PANELS
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF ALUMINIUM COIL
- SUPPLIERS OF PE GRANNULES
- SUPPLIERS OF ADHESSIVE FILM
- SUPPLIERS OF PVDF
- SUPPLIERS OF PRIMER
- SUPPLIERS OF CHROMATE CHEMICALS
- SUPPLIERS OF PLANT AND MACHINERY
- SUPPLIERS OF ACP PRODUCTION LINE
- SUPPLIERS OF DG SETS
- SUPPLIERS OF EOT CRANES
- SUPPLIERS OF POWER TRANSFORMER
- SUPPLIERS OF ELECTRICAL PANEL
- SUPPLIERS OF ELECTRIC MOTOR
- SUPPLIERS OF COOLING TOWER
- SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
- SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
- SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
- SUPPLIERS OF AIR COMPRESSORS
- SUPPLIERS OF PLATFORM WEIGHING MACHINE
- SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
- SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
- SUPPLIERS OF SHOT BLASTING MACHINE
- SUPPLIERS OF JIGS AND FIXTURE
- SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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