ALUMINIUM EXTRUSION PLANT CAPACITY: 10 TON/DAY
[CODE NO.3279]
Extrusion is a plastic deformation process in which a block of metal (billet) is forced to flow by compression through the die opening of a smaller cross-sectional area than that of the original billet Extrusion is an indirect-compression process. Indirect-compressive forces are developed by the reaction of the workpiece (billet) with the container and die; these forces reach high values. The reaction of the billet with the container and die results in high compressive stresses that are effective in reducing the cracking of the billet material during primary breakdown from the billet . Extrusion is the best method for breaking down the cast structure of the billet because the billet is subjected to compressive forces only.
Extrusion can be cold or hot, depending on the alloy and the method used. In hot extrusion, the billet is preheated to facilitate plastic deformation
COST ESTIMATION
Plant Capacity : 12.00 MT./day
land & Building (5000 Sq.mt) : Rs. 4.70 Cr
Plant & Machinery : Rs. 4.88 Cr
Working Capital for 2 Months : Rs. 10.96 Cr
Total Capital Investment : Rs. 21.77 Cr
Rate of Return : 76%
Break Even Point : 28%
INTRODUCTION
FACTORS AFFECTING EXTRUSION
TYPES OF EXTRUDED PROFILES
CLASSIFICATION OF ALUMINIUM EXTRUSION
(A) DIRECT (FORWARD) EXTRUSION
(B) INDIRECT (BACKWARD) EXTRUSION
(C) HOT EXTRUSION
(D) COLD EXTRUSION AND WARM EXTRUSION
PROPERTIES
PROPERTIES OF ALUMINIUM
WEIGHT
STRENGTH
LINEAR EXPANSION
MACHINING
FORMABILITY
CONDUCTIVITY
JOINING
REFLECTIVITY
SCREENING EMC
CORROSION RESISTANCE
NON-MAGNETIC MATERIAL
ZERO TOXICITY
USES AND APPLICATION
USES
APPLICATION
B.I.S. SPECIFICATION
MARKET POSITION
THE GROWING DEMAND OF ALUMINIUM EXTRUSIONS
ALUMINIUM EXTRUSIONS - THE PROS AND CONS
THE PLAYERS
THE FUTURE
SPREADING AWARENESS
FUTURE OUTLOOK
THE SCENARIO OF THE ALUMINUM EXTRUSION INDUSTRY
FUTURE OUTLOOK
CHALLENGES IN THE INDIAN EXTRUSIONS MARKE
RISKS AND AREAS OF CONCERN
EXPORT DATA OF ALUMINIUM EXTRUSION
TOTAL VALUE & VOLUME OF EXPORTS IN INDIA
TOP SUPPLIERS
TOP PORTS OF DISCHARGE
IMPORT DATA OF ALUMINIUM EXTRUSION
TOTAL VALUE & VOLUME OF IMPORTS IN INDIA
TOP SUPPLIERS
TOP PORTS OF DISCHARGE
MANUFACTURERS/SUPPLIERS OF ALUMINIUM EXTRUSION SECTIONS
MANUFACTURERS/SUPPLIERS OF ALUMINIUM PROFILE
MANUFACTURING PROCESS
THE STEPS IN THE EXTRUSION PROCESS ARE AS FOLLOWS:
DESCRIPTION OF PROCESS
(1) BILLET PREHEATING
TABLE 1 TYPICAL BILLET TEMPERATURES OF SOFT AND MEDIUM-GRADE ALUMINUM ALLOYS
TABLE 2 TYPICAL BILLET TEMPERATURES OF HARD ALUMINUM ALLOYS
(2) EXTRUSION
(3) QUENCHING
(4) STRETCHING
(5) CUTOFF
(6) ARTIFICIAL AGING
TABLE 3 TYPICAL HEAT TREATMENT PARAMETERS OF SOME 6XXX ALLOYS
(7) INSPECTION AND TESTING
EXTRUSION MATERIALS INSPECTION
ALUMINUM ALLOY CHECK
EXTRUSION DYE CHECK
ADDITIVES CHECK
EXTRUSION VISUAL INSPECTION
VISUAL DEFECTS CHECK
COLOR AND GLOSSINESS CHECK
DIMENSIONAL INSPECTION
COATING AND FINISHING CHECK
WEIGHT AND DENSITY CHECK
EXTRUSION PERFORMANCE INSPECTION
TENSILE TEST
WELDABILITY CHECK
WORKABILITY CHECK
CORROSION RESISTANCE
FLAMMABILITY TESTING
HARDNESS TEST
WEATHERING RESISTANCE TESTING
ABRASION RESISTANCE
CHEMICAL RESISTANCE
DESCRIPTION OF EXTRUSION PRESS
PROCESS FLOW CHART
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINERY FOR ALUMINIUM EXTRUSION
EOT CRANE
POWER TRANSFORMER
ELECTRICAL PANEL
COOLING TOWER
EFFULENT TREATMENT PLANT
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
WEIGHING MACHINE (PLATFORM TYPE)
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
SHOT BLASTING MACHINE
SUPPLIERS OF RAW MATERIALS
ALUMINIUM ALLOY BILLET
DEGREASING CHEMICAL
PICKLING CHEMICALS
OIL AND GREASE
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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