ALUMINIUM FOIL CONTAINER
[EIRI/EDPR/4322] J.C.: 2504US$, 2507INR
INTRODUCTION
Aluminum is the most widely used non-ferrous metal and is extensively used in packaging materials. It is an excellent material for creating all types of containers. However, despite the fact that about seven billion aluminum foil containers are produced annually, most packaging engineers and packaging users know very little about the advantages that these containers bring to the packaging and food service industries
Specifically, aluminum provides an absolute barrier to protect foods, whether on the shelf, in the cooler or in the freezer. It can go from freezer to oven to broiler to microwave oven and result in quality food products whether at home or in central food processing operations. It is lightweight, so that it is easy and economical to transport. It is formable so that it is available in a wide variety of shapes and sizes. It can be printed, coated or embossed. And, it is recyclable which results in a 95% energy savings over that required to produce primary metal.
The growth of the aluminum foil container is due to its many advantages. The natural qualities of aluminum, its impermeability and barrier properties, provide real benefits for consumers. There simply is not a more versatile material.
Aluminum foil containers offer some of the most versatile packaging solutions available today, like aluminum foil cups/plates, aluminum foil dishes, aluminum foil food containers, aluminum foil trays, aluminum food packaging containers with lids, disposable aluminum foil pans, disposable food containers with lids, foil containers with lids for food, foil food containers with lids, foil takeaway containers, food foil packaging. They combine the features needed to process, conserve and deliver to the consumer perfectly preserved and quickly accessed food products.
Aluminum foil containers are formed by combining mechanical and air pressure to force light gauge aluminum foil into a shaped die cavity. Esthetically appealing aluminum foil containers are ideal for table-ready service after the container has functioned first as a package and a heating utensil. Foil containers also come in a variety of colors and special purpose coatings.
Aluminum foil containers are used to prepare, freeze, store, transport, cook and serve a variety of foods. Containers made from aluminum foil are the only containers that can be used in all types of ovens: microwave, conventional, convection and broiler. Moreover, its recyclability makes aluminum one of the most environment friendly materials on earth, a key advantage for planet conscious consumers and local governments. Additionally, recycled aluminum saves more than 95% of the energy necessary to produce new primary aluminum.
COST ESTIMATION
Plant Capacity 8.0367 MT/Day
Land & Building (2225 sq.mt.) Rs. 1.65 Cr
Plant & Machinery Rs. 11.60 Cr
Working Capital for 1.5 Months Rs. 10.76 Cr
Total Capital Investment Rs. 24.84 Cr
Rate of Return 21%
Break Even Point 62%
CONTENTS
INTRODUCTION
FOIL CONTAINERS FEATURES
MARKET OVERVIEW
ALUMINIUM FOIL CONTAINERS - MARKET DYNAMICS
ALUMINIUM FOIL CONTAINERS MARKET – COMPETITION DASHBOARD
IMPORT OF RAW ALUMINUM FOIL (2021-2022) – TRENDS AND ANALYSIS
EXPORTERS OF RAW ALUMINUM FOIL (2021-2022)
EXPORT OF ALUMINUM FOIL CONTAINER (2021-2022) – TRENDS AND ANALYSIS
THE KEY PLAYERS AMONG OTHERS OPERATING IN THE GLOBAL ALUMINIUM FOIL CONTAINERS MARKET INCLUDE
PROPERTIES – ALUMINIUM FOIL
SPECIFICATION – ALUMINIUM FOIL CONTAINER
USES/APPLICATIONS
USES OF ALUMINUM FOIL CONTAINERS
IN GENERAL, THE FOOD SERVICE MARKET CAN BE DIVIDED INTO FOUR CATEGORIES:
COMMERCIAL FEEDING
SEMI-COMMERCIAL FEEDING
INSTITUTIONAL AND CHARITABLE FEEDING
GOVERNMENT FEEDING
USED IN MANY INDUSTRY
APPLICATIONS
FOIL BAGS
FOIL POUCHES
FOIL ENVELOPES
BIS SPECIFICATIONS
MANUFACTURING PROCESS
PROCESS FLOW CHART
PLANT & MACHINERY
BROAD DETAILS OF PRODUCTION LINE
PARAMETER OF UN-063 PUNCH MACHINE
AUTO-STACKER:
SCRAP PRESS
MOULD
UTILITIES PER MONTH (ESTIMATED)
PRELIMINARY LAYOUT
PRODUCTION LINE – PROPOSED EQUIPMENT LAYOUT
PLANT & MACHINERY SUPPLIER/CONSULTANT/CONTRACTOR
EOT CRANES
DG SETS
WTP PLANTS
MEASURING AND TESTING INSTRUMENTS
AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS
PLANT AND MACHINERY SUPPLIERS (IMPORT)
ENGINEERING CONSULTANTS/CONTRACTOR
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
RAW-MATERIAL SUPPLY:
MARKETS:
POWER AND FUEL SUPPLY:
WATER SUPPLY:
CLIMATE:
TRANSPORTATION:
WASTE DISPOSAL:
LABOR:
REGULATORY LAWS:
TAXES:
SITE CHARACTERISTICS:
COMMUNITY FACTORS:
FLOOD AND FIRE CONTROL:
GENERATION & MANAGEMENT OF WASTES
WASTE WATER (ESTIMATED)
WASTE
HEALTH SAFETY AND ENVIRONMENT
ANTICIPATED ENVIRONMENTAL IMPACTS
CONSTRUCTION PHASE
OPERATION PHASE
MITIGATION MEASURES (PROPOSED)
HSE REQUIREMENT
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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