ALUMINIUM INGOT
[CODE NO.4419]
The treatment of aluminum scrap to produce new aluminum metal and alloys is an alternative to primary Al production. The chemical composition of the alloys is strictly related to the scrap quality. Therefore, recycled aluminum presents a certain amount of impurities, generally not present in primary alloys, and the alloying elements are more difficult to manage.
Nowadays, this distinction is not completely exhausting. By properly selecting high quality scrap, a purity level close to primary alloys can be achieved in secondary alloys too.
Iron (Fe) plays an important role in distinguishing between primary and secondary Al alloys. This element cannot be easily removed from the molten metal and it forms generally brittle intermetallic compounds that influence the final mechanical properties of the components.
Primary Al alloys present low Fe content and so they are used for applications where the best exploitation of some specific properties is required (mechanical strength, ductility, corrosion resistance, workability, weldability, electrical conductivity); secondary alloys show good castability, which, combined with the natural low volume density of Al alloys, makes them suitable in high-pressure die casting.
It is intended to prepare a Feasibility Report to install 7200Tons/Year Aluminium Ingot production facility as a Green Field Project.
COST ESTIMATION
Plant Capacity 24 MT/Day
Land & Building (5860 sq.mt.) Rs. 6.82 Cr
Plant & Machinery Rs. 2.90 Cr
Working Capital for 0.5 Months Rs. 4.97 Cr
Total Capital Investment Rs. 15.19 Cr
Rate of Return 37%
Break Even Point 54%
- • INTRODUCTION
- • PROPERTIES
- • ALUMINUM INGOT SPECIFICATION
- • USES/APPLICATIONS
- • BIS SPECIFICATIONS
- • MANUFACTURING PROCESS/PROCESS FLOW
- • PLANT & MACHINERY (BROADLY)
- • MARKET OVERVIEW
- • SWOT ANALYSIS
- • PRELIMINARY LAYOUT
- • PRINCIPLES OF PLANT LAYOUT
- • PLANT LOCATION FACTORS
- • SUPPLIERS OF ALUMINIUM INGOT
- • SUPPLIERS OF RAW MATERIALS
- • SUPPLIERS OF PLANT & MACHINERY
- • ENGINEERING DESIGN CONSIDERATIONS
- • ETP FACILITY
- • SEWAGE AND WASTE WATER EFFLUENT
- • WASTE GENERATION & MANAGEMENT GREEN BELT
- • UTILITIES PER MONTH (ESTIMATED)
- • HEALTH SAFETY AND ENVIRONMENT
- • ANTICIPATED ENVIRONMENTAL IMPACTS
- • MITIGATION MEASURES (PROPOSED)
- • HSE REQUIREMENT
- • PROPOSED IMPLEMENTATION SCHEDULE
- • PROJECT FINANCIALS
- • CONCLUSIONS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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