ALUMINIUM NOTCH BAR, SHOTS AND CUBES
[CODE NO.3995]
Aluminum recycling is the process through which scrap aluminum is reprocessed to be used in products after its initial production. Aluminum producers and recyclers in the aluminum industry work with individuals, businesses, and communities to enable both curbside and industrial recycling programs. For most aluminum products, the metal is not consumed during the products lifetime, but it is simply used making it easy to recycle without losing its intrinsic properties. Used beverage container (UBC) recycling is the most recognized of the aluminum recycling programs. However, end of life recycling of certain products like building parts and cars allows for the production of recycled materials like Aluminium knotch bar,shots and cubes., wir.
Advantages of Aluminum Recycling
Aluminum recycling is a common practice that has been around since the early 1900s. It is a very important process because of the numerous advantages as can be seen below:
1. Saves Energy
Used beverage containers are among the largest components of aluminum scrap. Most of the scrap metal is recycled back into cans. The other largest user of the recycled aluminum is the automotive industry. According to the Aluminum Association President, Mr. Steve Larkin, recycling of old aluminum cans into new ones requires less energy (95%) than producing new ones from the scratch. He states that the recycling process also produces 95% reduced greenhouse gas emissions than entirely making new cans.
COST ESTIMATION
Plant Capacity 20.00 MT/ Day
Land & Building (8000 Sq.Mtr) Rs 6.90 Cr
Plant & Machinery Rs 1.27 Cr
Working Capital for 2 Month Rs 11.61 Cr
Total Capital Investment Rs.20.06 Cr
Rate of Return 31%
Break Even Point 49%
INTRODUCTION
ADVANTAGES OF ALUMINUM RECYCLING
1. SAVES ENERGY
2. PREVENTS DEPLETION OF A VALUABLE COMMODITY
3. REDUCTION OF THE CARBON FOOTPRINT
4. HELPS IN SATISFYING THE INCREASING DEMAND
5. IT NEVER WEARS OUT
6. REDUCTION OF LANDFILL
(A) ALUMINIUM SHOTS
GRADES
CHEMICAL PROPERTIES:
SIZES AND SHAPES
PROPERTIES
(B) NOTCH BAR
CHEMICAL PROPERTIES:
SIZES AND SHAPES
(C) ALUMINIUM CUBES
SPECIFICATIONS:
USES AND APPLICATION
B.I.S. SPECIFICATION
PROCESS FLOW CHART
MANUFACTURING PROCESS
GENERAL
SKELNER MELTING
1. PROCUREMENT OF RAW MATERIAL
TYPES OF ALUMINIUM SCRAP
(A) LOW VOLATILE SCRAP
(B) MEDIUM VOLATILE SCRAP
(B) HIGH VOLATILE SCRAP
2. PREPARATION OF SCRAP
(A) SIZING
(I) CROPPING
(II) FRAGMENTATION
(III) BALE BREAKING
(IV) SHREDDING
(I) HAMMERMILLS
(B) GRADING + SEPARATION
(I) GRADING
(II) SEPARATION
(C) CLEANING
(I) MECHANICAL CLEANING –
(II) PYROMETALLURGICAL CLEANING –
(III) HYDROMETALLURGICAL CLEANING –
(D) DE-COATING
(E) MELTING AND REFINING
CHARGING, MELTING AND FLUXING
REFINING
DEMAGGING
DEGASSING
ALLOYING
SKIMMING
(F) CASTING
(G) GRADING AND TESTING
(H) QUALITY CONTROL AND STANDARDS
MARKET POSITION
MARKET GROWTH
GLOBAL ALUMINUM MARKET REVENUE, BY APPLICATION, 2025 (USD BILLION)
GLOBAL ALUMINUM MARKET SHARE, BY REGION, 2018 (%)
PLANT LAYOUT
SUPPLIERS FOR ALUMINIUM NOTCH BAR, SHOTS AND CUBES
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF ALUMINIUM SCRAP
SUPPLIERS OF SILICON POWDER
SUPPLIERS OF IRON POWDER
SUPPLIERS OF COPPER POWDER
SUPPLIERS OF MAGNESIUM POWDER
SUPPLIERS OF NICKEL POWDER
SUPPLIERS OF ZINC POWDER
SUPPLIERS OF LEAD POWDER
SUPPLIERS OF TIN POWDER
SUPPLIERS OF PACKING MATERIALS
SUPPLIERS OF PICKLING CHEMICALS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF CRUCIBLE FURNACE
SUPPLIERS OF INGOT CASTING MACHINE
SUPPLIERS OF SILICON CARBIDE CRUCIBLE
SUPPLIERS OF SHEREDDER
SUPPLIERS OF DE-COATER
SUPPLIERS OF MAGENETIC SEPARATOR
SUPPLIERS OF CASTING LADDLE
SUPPLIERS OF SPECROMETER
SUPPLIERS OF POROSITY TESTING MACHINE
SUPPLIERS OF EOT CRANES
SUPPLIERS OF DG SETS
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF NDT INSPECTION EQUIPMENT
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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