ALUMINIUM ROLLING MILL FOR MANUFACTURING ALUMINIUM CIRCLES REQUIRED FOR PRESSURE COOKERS, NON STICK COOKWARES & CIRCLES
[EIRI/EDPR/1468] J.C. 249
INTRODUCTION
Aluminium is a slightly blue-white metal of high strength-to-weight ratio. Unalloyed aluminium with sp.Gr.= 2.70 and its melting point = 658.70C (12180F) is nonmagnetic and resistant to corrosion & many chemicals at N.T.P. conditions. Corrosion resistance is provided by a thin film (0.025mm thick) of aluminium oxide which quickly forms on surfaces exposed to the atmosphere. Pure aluminium is highly malleable with tensile strength = 13000 psi. (in annealed condition). When it is alloyed & heat-treated, its tensile strength can exceed 90,000 psi.
Aluminium is used when high strength with light weight, corrosion-resistance, easy machinability, and formability etc., properties is desired.
Structural shapes of aluminium & its alloys are I-beams, channels, angles, Tees & 'Zs' which can be produced by rolling & extrusion both. Sheet, plate & foil are made by hot-rolling large rectangular cast ingots to the desired thickness, followed by cold rolling.
Aluminium alloys suitable for processing with all majaor metal-working processes are available. Aluminium sheets have a greater formability than steel or other materails when suitable grades of aluminium are considered. Aluminium plate & sheet can be formed easily preferably, in softer tempere. Forming quality aluminium plate/sheet is designated by 4100-0, while deep drawing quality by 30030. Aluminium & its alloys have an equally good machinability and welding/Brazing soldering quality. That is why aluminium sheets are used in all fabrication industries to produces innumerable items.
COST ESTIMATION
Plant Capacity 2 MT/Day
Land & Building (4000 sq.mt.) Rs. 2.25 Cr
Plant & Machinery Rs. 70.82 Lac
Working Capital for 2 Months Rs. 79.02 Lac
Total Capital Investment Rs. 3.89 Cr
Rate of Return 29%
Break Even Point 51%
CONTENTS
INTRODUCTION
USES AND APPLICATIONS
B.I.S. SPECIFICATIONS
MARKEY POSITION
BENEFIT FROM THE CONVERGENCE OF LEADERS AT ALUMINUM 2013
CENTRE, ODISHA TO JOINTLY VET 22 MAJOR PROJECTS
AUTO COMPONENTS INDUSTRY MAY INVEST RS 7K CRORE ON PROJECTS: ICRA
NOVELIS MARKS THE COMMISSIONING OF EXPANDED ALUMINUM ROLLING OPERATIONS IN SOUTH AMERICA
REXAM AND RIO JOIN FORCES IN
FUTURE OF ALUMINIUM INDUSTRY IN
GLOBAL ALUMINIUM INDUSTRY
PRESENT MANUFACTURERS OF ALUMINIUM CIRCLES
MANUFACTURING PROCESS
PROCESS FLOW CHART
PLANT LAYOUT
COMPLETE PLANT SUPPLIERS
SUPPLIERS OF RAW MATERIALS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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