ALUMINIUM SCRAP RECYCLING
[CODE NO.3818]
Ingots are very large casting products, greater in size and shape than blooms, billets and slabs. Ingot generally has rectangular/square cross section, but it is not necessary that it should be uniform throughout its length. (Ingot may have variable cross section.)
GRADES OF AL INGOT
Aluminium Alloy Ingots Iike LM-2, LM-4, LM-6 which are commonly used in Gravity and Sand Casting, Pressure Die Casting Alloys like LM-13, LM-14, LM-24, ADC-12, ALSI-132 etc are also being manufactured as per the Indian and International standards.
TECHNICAL SPECIFICATION OF ALUMINIUM ALLOY INGOT
WT IN KG - 8-110
HEIGHT - 70MM
WIDTH - 110MM
LENGTH - 600MM
COST ESTIMATION
Plant Capacity 40 MT/Day
Land & Building (6000 sq.mt.) Rs. 2.67 Cr
Plant & Machinery Rs. 4.24 Cr
Working Capital for 2 Months Rs. 27.32 Cr
Total Capital Investment Rs. 34.86 Cr
Rate of Return 62%
Break Even Point 46%
INTRODUCTION
GRADES OF AL INGOT
TECHNICAL SPECIFICATION OF ALUMINIUM ALLOY INGOT
ALUMINIUM ALLOY INGOT CHEMICAL COMPOSITION
USES AND APPLICATION
FIELDS OF APPLICATION:
B.I.S. SPECIFICATION
PROCESS FLOW CHART
MANUFACTURING PROCESS
(1) SCRAP PRETREATMENT –
METHODS OF PRETREATMENT
(A) COMMINUTION
(B) CLEANING
METHODS OF CLEANING
(I) MECHANICAL CLEANING –
(II) PYROMETALLURGICAL CLEANING -
(III) HYDROMETALLURGICAL CLEANING -
(C) SORTING
METHODS OF SORTING
(I) MAGNETIC SEPARATION
(II) AIR SEPARATOR
(III) EDDY CURRENT
(IV) DENSE MEDIA SEPARATOR
(V) HAND SORTING
(VI) HOT CRUSH
(VII) INNOVATIVE SORTING SOLUTIONS
(D) DECOATING
(2) CHARGING AND FLUXING
CLASSIFICATION OF FLUXES FOR MELTING ALUMINUM
(A) COVER FLUXES
(B) DROSSING FLUXES
(C) CLEANING FLUXES
(D) WALL CLEANING FLUXES
(E) DEGASSING FLUXES
(F) GRAIN REFINERS
(G) SILICON MODIFIERS
(H) DEMAGGING FLUXES
(3) MELTING PROCESS
TEMPERATURE CONTROL
SKIMMING
ALLOYING
(4) DEGASSING (MELT TREATMENT)
(5) INGOT CASTING
(6) QUALITY CONTROL
(5) EMISSIONS AND CONTROLS
(A) SCRAP PRETREATMENT EMISSIONS -
(B) SMELTING/REFINING EMISSIONS -
(6) SHIPMENT
EMISSIONS AND CONTROLS
(A) SCRAP PRETREATMENT EMISSIONS -
(B) SMELTING/REFINING EMISSIONS -
SUMMARY FOR ENVIRONMENT MANAGEMENT
AIR ENVIRONMENT
WATER ENVIRONMENT
SOLID WASTE MANAGEMENT
NOISE ENVIRONMENT
ENVIRONMENTAL MONITORING PROGRAM
(8) QUALITY CONTROL
PLANT AND MACHINERY FOR ENVIRONMENT MANAGEMENT
CONTROL TECHNIQUES FOR AIR POLLUTION
(1) GRAVITATIONAL SETLING CHAMBER
(2) CYCLONE SEPARATORS
(3) FABRIC FILTERS
(4) ELECTRO STATIC PRECIPITATORS
(5) WET SCRUBBERS
CONTROL OF WATER POLLUTION
MARKET POSITION
THE ALUMINIUM INDUSTRY: STRUCTURAL EVOLUTION
AND RECENT DYNAMICS
BAUXITE EXTRACTION
ALUMINA REFINING
PRIMARY AND SECONDARY PRODUCTION OF RAW ALUMINIUM
SEMI-FINISHED PRODUCTS
EXTRUSIONS
ROLLED PRODUCTS
FOUNDRY CASTINGS
THE ALUMINIUM INDUSTRY IN THE EU: FOOD FOR THOUGHT
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF ALUMINIUM ALLOY INGOT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF ALUMINIUM DROSS
SUPPLIERS OF ALUMINIUM SCRAP
SUPPLIERS OF SILICON POWDER
SUPPLIERS OF IRON POWDER
SUPPLIERS OF COPPER POWDER
SUPPLIERS OF MAGNESIUM POWDER
SUPPLIERS OF NICKEL POWDER
SUPPLIERS OF ZINC POWDER
SUPPLIERS OF LEAD POWDER
SUPPLIERS OF TIN POWDER
SUPPLIERS OF PACKING MATERIAL
SUPPLIERS OF PICKLING CHEMICALS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF COPPER RECYCLING PLANT
SUPPLIERS OF INDUCTION FURNACE
SUPPLIERS OF INGOT CASTING MACHINE
SUPPLIERS OF METAL TESTING MACHINE
SUPPLIERS OF PRECISION MEASURING TOOLS
SUPPLIERS OF NDT INSPECTION EQUIPMENT
SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS
SUPPLIERS OF EOT CRANES
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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