Industry Overview
Aluminium collapsible tubes are flexible metal packages designed to dispense pastes and semi-liquids while protecting the remaining contents from atmospheric air, moisture, light, and heat. They are widely used for products such as toothpaste, shaving creams, ointments, and inks. The tubes are generally manufactured from aluminium and other suitable metals using cold and impact extrusion techniques.
Aluminium collapsible tubes covered under IS: 3107-1979 are suitable for liquids, semi-liquids, pastes, and formulations containing soluble constituents, while specific nozzle designs such as eye ointment tubes are covered under IS:7852-1975. Aluminium grade 19500 as per IS:737-1974 is used for manufacturing the tubes. Its collapsibility, moisture resistance, and workability make it suitable for tube production.
The manufacturing process begins with high-purity aluminium, which is cast, rolled, and blanked into cylindrical slugs. These slugs are heat treated and lubricated before being formed into tubes through impact extrusion. Subsequent operations include trimming, thread rolling, annealing, surface finishing, printing, filling, and capping. The production of aluminium slugs is therefore an important initial stage in the collapsible tube manufacturing industry.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 2 Ton/Day |
| Land & Building (20,000 sq.ft.) | Rs. 1.92 Cr |
| Plant & Machinery | Rs. 1.30 Cr |
| Working Capital for 2 Months | Rs. 1.55 Cr |
| Total Capital Investment | Rs. 4.95 Cr |
| Rate of Return | 32% |
| Break Even Point | 55% |
Content Index
- INTRODUCTION
- PROPERTIES
- MECHANICAL PROPERTIES
- ALUMINIUM CASTING
- WROUGHT ALLOYS
- FORMABILITY
- USES AND APPLICATION OF ALUMINIUM SLUG
- ALUMINIUM SLUGS FOR COLLAPSIBLE TUBES
- MARKET OVERVIEW OF ALUMINIUM SLUG
- PRESENT MANUFACTURE OF ALUMINIUM SLUGS
- GLOBAL MANUFACTURES OF ALUMINIUM SLUG
- 1. RONDAL (IMPOL):
- 2. RHEINFELDEN:
- RHEINFELDEN SUPPLIES SLUGS OVER THE WORLD FOR THE PRODUCTION OF:
- 3. TALUM:
- 4. ALUMAN S.A.
- 5. BALL CORPORATION:
- SLUG PRODUCTION PLANT
- ALUMINIUM SLUGS CHARACTERISTICS & MANUFACTURING CAPABILITIES
- THE APPLICATION AREA OF ALUMINUM SLUGS
- HIGH QUALITY FEEDSTOCK
- DIFFERENT TYPES OF SLUGS
- SIZES OF SLUGS
- THE DEGREE OF PROCESSING OF FINISHED SLUG
- MINIMUM TEST BATCH OF SLUGS FROM 2 TONS.
- SLUGS PACKAGING
- THE STAGES OF PRODUCTION AND PROCESSING OF ALUMINUM SLUGS
- PREPARATION OF METAL IN A MIXER
- CASTING PREFORM FABRICATION
- ALUMINUM ROLL DELIVERY TO STORAGE WAREHOUSE
- SLUGS CUTTING PROCESS
- SLUG ANNEALING
- SLUG TUMBLING AND MECHANICAL PROCESSING
- SLUGS PACKAGING
- MANUFACTURING PROCESS
- CASTING
- ALUMINIUM FLAT ROLLING
- SHEARING
- METAL SHEET PRESS
- ANNEALING
- TESTING & QUALITY CONTROL
- CLEANING & PACKAGING
- PROCESS FLOW DIAGRAM
- PROCESSING DETAILS OF ALUMINUM SLUG
- THE PRODUCING PROCESS OF ALUMINUM SLUGS
- THE WHOLE PROCESS CAN BE DIVIDED INTO 5 STEPS.
- SMELTING
- HOT/COLD ROLLING
- STAMPING
- ANNEALING (THERMAL TREATMENT)
- SURFACE FINISH
- SELECTION AND PACKING
- ALUMINIUM AEROSOL CAN BY IMPACT EXTRUDING
- AEROSOL CAN MANUFACTURING WITH IMPACT EXTRUSION
- PRINCIPLES OF PLANT LAYOUT
- PLANT LOCATION FACTORS
- PRIMARY FACTORS
- 1. RAW-MATERIAL SUPPLY:
- 2. MARKETS:
- 3. POWER AND FUEL SUPPLY:
- 4. WATER SUPPLY:
- 5. CLIMATE:
- 6. TRANSPORTATION:
- 7. WASTE DISPOSAL:
- 8. LABOR:
- 9. REGULATORY LAWS:
- 10. TAXES:
- 11. SITE CHARACTERISTICS:
- 12. COMMUNITY FACTORS:
- 13. VULNERABILITY TO WARTIME ATTACK:
- 14. FLOOD AND FIRE CONTROL:
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- 1. DEPRECIATION:
- 2. FIXED ASSETS:
- 3. WORKING CAPITAL:
- 4. BREAK-EVEN POINT:
- 5. OTHER FIXED EXPENSES:
- 6. MARGIN MONEY:
- 7. TERM LOANS:
- 8. TOTAL LOAD:
- 9. LAND AREA/MAN POWER RATIO:
- PROJECT IMPLEMENTATION SCHEDULES
- INTRODUCTION
- PROJECT HANDLING
- PROJECT SCHEDULING
- PROJECT CONSTRUCTION SCHEDULE
- TIME SCHEDULE
- PLANT LAYOUT
- SUPPLIERS OF PLANT AND MACHINERY
- SUPPLIERS OF FURNACE
- SUPPLIERS OF ROLLING MILL MACHINERY
- SUPPLIERS OF HYDRAULIC PRESS
- SUPPLIERS OF DRILLING MACHINE
- SUPPLIERS OF PLANT AND MACHINERY (GLOBAL)
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF ALUMINIUM INGOT
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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