ALUMINIUM TRIHYDRATE FROM BAUXITE
IN ATMOSPHERIC DIGESTERS, AT 110 DEG. CELCIUS
CAP- 50 TPD
[CODE NO.1954]
Alumina Trihydrate has a number of common names used throughout the chemical industry which include; Hydrate Alumina, Alumina Hydrate, Aluminium Tri Hydroxide, ATH, Aluminium Hydrate and Aluminium Hydroxide. Alumina Trihydrate is a white, odorless, powdery, solid substance. Alumina Trihydrate demonstrates a very low solubility in water but is considered to be amphoteric, meaning it will dissolve in both acids or a strong alkali. The most common use of Alumina Trihydrate is for the production of aluminum metal. It is also used as a flame retardant and smoke suppressant filler in polymers such as rubber products and carpet backing.
Annual production of Alumina Trihydrate is around 100 million tonnes which is nearly all produced through the Bayer process. The Bayer process dissolves bauxite (Aluminium Ore) in sodium hydroxide at elevated temperatures. Alumina Trihydrate is then separated from the solids that remain after the heating process. The solids remaining after the Alumina Trihydrate is removed is highly toxic and presents environmental issues.
COST ESTIMATION
Plant Capacity 50.00 MT/day
Land & Building (3 Acres) Rs. 5.80 Cr
Plant & Machinery Rs. 4.50 Cr
W.C. for 2 Months Rs. 6.24 Cr
Total Capital Investment Rs. 16.88 Cr
Rate of Return 23%
Break Even Point 57%
INTRODUCTION
PROPERTIES & CHARACTERISTICS
GRADES OF ALUMINIUM TRIHYDRATE
USES AND APPLICATION
MARKET SURVEY
RAW MATERIALS
MANUFACTURING PROCESS OF ALUMINIUM TRIHYDRATE FROM BAUXITE
PROCESS FLOW DIAGRAM
BAYER PROCESS OF ALUMINA HYDRATE/ALUMINIUM TRIHYDRATE PRODUCTION
PROCESS IN DETAILS
MATERIAL SAFETY DATA SHEET OF ALUMINIUM TRIHYDRATE
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
SUPPLIERS OF RAW MATERIAL
SUPPLIERS OF PLANT AND MACHINERIES
APPENDIX – A :
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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