AMLA PROCESSING (AMLA JUICE, POWDER, CHYAVANPRASH, AMLA MURABBA, BARFEE, LADOO, CANDY)
[EIRI/EDPR/4592] J.C. 2809XL
Amla (Scientific name: Emblica Officinal’s) also known as an Indian Gooseberry, is a deciduous tree of from the Phyllanthaceae family of trees. Amla tree is a small to medium sized deciduous tree with an average height of 8-18m, with thin light grey bark exfoliating in small thin irregular flakes, exposing the fresh surface of a different colour underneath the older bark. The average girth of the main stem is 70cm. In most cases, the main trunk is divided into 2 to 7 scaffolds very near to the base Leaves are 10-13mm long, 3mm wide, closely set in pinnate fashion which makes the branches feathery in general appearance. After setting of the fruits leaves develop. Flowers are unisexual, 4 to 5mm in length, pale green in colour, borne in leaf axils in clusters of 6 to 10. Fruits are fleshy, almost depressed to globose shape, 2.1-2.4 cm in diameter, 5.3-5.7 g in weight, 4.5-5.0 mL in volume. The stone of the fruit is 6 ribbed, splitting into three segments each containing usually two seeds; seeds are 4-5 mm long and 2-3mm wide, each weighing 572 to 590 mg.
Amla extract is derived from the plant species known as Emblica Officinalis and falls under the category of super fruit. Amla or Indian gooseberry is a fruit indigenous to the Indian subcontinent. Due to rise in demand for amla extract, Emblica Officinalis is currently grown commercially in various regions of the world. Amla contains a high amount of salt, carbohydrates, iron, phosphorous, calcium, vitamins and amino acids. Primarily, amla extract are available in powder and pulp forms. The below figure shows the chemical constitutes and composition of Amla fruit pulp composition.
COST ESTIMATION
Plant Capacity 7000 Ltr & Kg./Day
Land & Building ( sq.mt.) Rs. 1.70 Cr
Plant & Machinery Rs. 5.37 Cr
Working Capital for 2 Months Rs. 5.74 Cr
Total Capital Investment Rs. 13.45 Cr
Rate of Return 26%
Break Even Point 54%
CONTENTS
INTRODUCTION
FIGURE 1: AMLA
FIGURE 2: CHEMICAL COMPOSITION OF AMLA PULP
FIGURE 3: HEALTH BENEFITS OF AMLA
VARIOUS PREPARATIONS AND PROCESSED FOOD IS BEING USED FROM AMLA THEY INCLUDE THE FOLLOWING:
GLOBAL SCENARIO OF AMLA
ON THE BASIS OF APPLICATION, THE MARKET IS SEGMENTED INTO
SOME OF THE KEY PLAYERS IDENTIFIED ACROSS THE VALUE CHAIN OF THE GLOBAL INDIAN GOOSEBERRY MARKET INCLUDES ARE MENTIONED BELOW:
TECHNICAL PROCESS FLOW
AMLA SUGAR CANDY:
FIGURE 13: FLOW CHART FOR PREPARATION OF AMLA CANDY
AMLA PICKLE:
FIGURE 12: FLOW CHART FOR PREPARATION OF AMLA PICKLE
AMLA POWDER:
FIGURE 13: FLOW CHART FOR PREPARATION OF AMLA POWDER
BRIEF PROJECT DETAILS
THE ONE DISTRICT ONE PRODUCT (ODOP)
THE ONE DISTRICT ONE PRODUCT (ODOP)
PROJECT RATIONALE
PROJECT OBJECTIVE
THE KEY OBJECTIVE OF THE PROPOSED PROJECT ARE AS FOLLOWS:-
PROJECT OBJECTIVE
KEY GAPS IDENTIFID
PROPOSED INTERVENTIONS:
BASED ON STRATEGY, THE FOLLOWING KEY INTERVENTIONS HAVE BEEN IDENTIFID:
KEY IMPACTS:
INDUSTRY AND MARKET ANALYSIS
CLIMATE CONDITIONS
VARIETIES GROWN IN INDIA
BANARASI:
NA-9:
NA-10:
FRANCIS:
NA-7:
KANCHAN:
NA-6:
CHAKIYA:
PRODUCT RANGE:
NUMBER OF UNITS REGISTERED:
INVESTMENT IN UNITS:
ACCESS TO FINANCE:
KEY CHALLENGES FACED BY INDUSTRY:
PRODUCTION PROCESS OF AMLA PRODUCTS:
AMLA CANDY –
AMLA PICKLE -
AMLA POWDER -
SWOT ANALYSIS
STRENGTHS -
WEAKNESSES -
OPPORTUNITIES -
THREATS -
DETAIL BRIEF OF MAIN FACILITY PROPOSED
ASEPTIC PACKAGING
WHAT IS ASEPTIC PROCESSING?
ASEPTIC PACKAGING MATERIALS
POLYETHYLENE
FILM FOIL
WHY ASEPTIC PACKAGING NEED FOR AMLA PRODUCTS
INCREASED SHELF LIFE
REDUCED SHIPPING AND DISTRIBUTION COSTS
NO PRESERVATIVES REQUIRED
ECO-FRIENDLY
MAINTAINS QUALITY OF CONTENTS
HOW DOES ASEPTIC FILLING WORK?
PROCESSING EFFECT ON PRODUCT QUALITY-
SELECTION OF ASEPTIC CONTAINERS
ASEPTIC CONTAINERS
ASEPTIC PROCESSING -ESSENTIAL ELEMENTS
SELECTION OF ASEPTIC CONTAINERS:-
EFFECT ON FLAVOR AND AROMA:
EFFECT ON NUTRITION:
COMMONLY USED FOR-
PACKAGING OF:- AMLA PRODUCTS
DIAGRAMS OF THE ASEPTIC PACKAGING PROCESSES
AN EXAMPLE OF AN INDUSTRIAL ASEPTIC PACKAGING MACHINE
WHAT ARE PACKAGING AND LABELLING –
THE FOLLOWING ARE THE FUNCTIONS OF PACKAGING:
CONTENT PROTECTION:
PRODUCT DENSITY:
PROMOTIONAL TOOL:
PRODUCT IDENTICATION:
USER CONVENIENCE:
THE FUNCTIONS OF LABELLING:
PRODUCT IDENTICATION:
PRODUCT GRADES:
PRODUCT DESCRIPTION:
PRODUCT PROMOTION:
WHY AMLA FARMER NEED PACKAGING AND LABELLING
PACKAGING AND LABELING PROCESS:
PACKAGING AND LEBELLING MACHINES:
DETAILS OF ASEPTIC PROCESSING AND PACKAGING
DIRECT SYSTEMS:
INDIRECT SYSTEMS:
ASEPTIC PACKAGING
KIND OF ASEPTIC FILLING MACHINE
THERE ARE 3 KINDS OF ASEPTIC FILLING MACHINE BASICALLY WITH THE FOLLOWING TYPES:
ASEPTIC PACKAGING TECHNOLOGY BASICALLY INCLUDES THE FOLLOWING FEATURES:
TETRA PAK CARTON ASEPTIC FILLING AND PACKAGING EQUIPMENT
PET BOTTLE ASEPTIC FILLING AND PACKAGING EQUIPMENT
ASEPTIC BAG IN DRUM FILLING EQUIPMENT
AMLA
CHEMICAL COMPOSITION OF AMLA
OTHER NAMES FOR AMLA
MEDICINAL AND HEALTH BENEFITS OF AMLA
1: AMLA AND HYPERTENSION
2: AMLA IN DIABETES
3: AMLA AND DIGESTION
4: AMLA AND MENTAL HEALTH
5: AMLA AND WEIGHT LOSS
6: AMLA OIL AND HAIR HEALTH
7: HEALTHIER EYES
8: AMLA AND POLYCYSTIC OVARY SYNDROME
9: AMLA AND SKIN HEALTH
10: AMLA PRODUCTS AND THEIR RECOMMENDED DOSAGES
BENEFITS OF AMLAJUICE
1. PROMOTES IMMUNE FUNCTION
2. ENHANCES LIVER HEALTH
3. SUPPORTS HEALTHY DIGESTION
4. PROMOTES HEART HEALTH
5. MAY INCREASE HAIR GROWTH
USES & APPLICATIONSOF AMLA ITD PRODUCTS
AMLA MURABBA
AMLA FRUIT
PROPERTIES & CHARACTERISTICS OF AMLA FRUIT
THE FRUIT PULP CONTAINS
SPECIFIC GRAVITY 31OC - 0.9220
THE COMPONENT FATTY ACIDS OF THE OIL ARE:
BENEFITS OF AMLAFRUIT JUICE POWDER
THE POWERHOUSE OF NUTRITION
BOOST YOUR IMMUNE SYSTEM AND PROMOTE NATURAL DETOXIFICATION
ULTIMATE ANTIOXIDANT SUPPORT
GET HEALTHY, GLOWING AND MORE RESILIENT SKIN
BOOST YOUR GUT HEALTH WITH THE MOST GUT-FRIENDLY SUPERFOOD
HELPS IMPROVE YOUR HEART HEALTH
BOOST METABOLISM FOR HEALTHY WEIGHT MANAGEMENT
MARKET OVERVIEW OF AMLA EXTRACT
AMLA EXTRACT MARKET SHARE INSIGHTS
AMLA PROCESSING AND MARKETING IN INDIA
GLOBAL SCENARIO
INDIAN SCENARIO
PROCESSING
FINANCIAL FEASIBILITY
SWOT ANALYSIS OF CULTIVATION
CONCLUSION
PRESENT MANUFACTURERS/SUPPLIERS/EXPORTERS OF AMLA FRUIT PRODUCTS
PROCESSING OF AMLA
PROCESS FLOW DIAGRAM OF AMLA JUICE
SPRAY DRYING OF AMLA JUICE POWDER
FIGURE: PROCESS FLOWCHART FOR SPRAY DRYING OF AMLA JUICE
POWDER ANALYSIS
MOISTURE CONTENT
WATER SOLUBILITY INDEX
WATER ACTIVITY
COLOUR ANALYSIS OF POWDER
PROXIMATE COMPOSITION
HIGH-PRESSURE LIQUID CHROMATOGRAPHY (HPLC) ANALYSIS OF ASCORBIC ACID
DETERMINATION OF ANTIOXIDANT ACTIVITY
TOTAL PHENOLIC CONTENT
SEM ANALYSIS
PROCESS OF MANUFACTURE OF AMLA MURABBA
IF DESIRED INGREDIENTS
PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF AMLA MURABBA
MANUFACTURING PROCESS OF AMLA BURFEE
PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF AMLA BURFEE
MANUFACTURING PROCESS OF AMLA LADOO
PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF AMLA LADOO
MANUFACTURING PROCESS OF AMLA CANDY
PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF AMLA CANDY
POST HARVESTING TECNOLOGY OF AMLA
AMLA PRESERVE
INGREDIENTS
GENERAL CONSIDERATIONS
1) RAPID PROCESS
2) SLOW PROCESS
AMLA CANDY
INGREDIENTS
METHOD
AMLA SPICED CANDY
INGREDIENTS
METHOD
AMLA JAM
INGREDIENTS
AMLA JUICE
AMLA RTS
AMLA SQUASH
AMLA SAUCE
INGREDIENTS
AMLA PICKLE
AMLA BASED MOUTH FRESHENER
AMLA SWEET CANDY
SEQUENCES IN CHYANPRASH
KASHAYA PREPARATION
PART 1 – BOILING OF KASHAYA –
RULES FOR PREPARING KASHAYA
HERBS FOR KASHAYA
FILTERING THE KASHAYA
PART 2 – FILTER THE KASHAYA, ADD SUGAR AND FILTER AGAIN.
AMLA FRYING IN GHEE
PART 3- DE-SEED AMLAS, FRY THE AMLA PULP IN GHEE.
BOILING OF KASHAYA
PART 4 – FRIED AMLA+KASHAYA + SUGAR -> BOIL
AVALEHA SIDDHA LAKSHANA
SIGNS TO OBSERVE WHILE BOILING THE SUGAR + KASHAYA + AMLA PULP MIX
PRAKSHEPA DRAVYAS
PART 5: SEMISOLID MASS -> STOP HEATING ADD SPICES (PRAKSHEPA) -> ADD HONEY
ADDRESSES OF PLANT AND MACHINERY SUPPLIERS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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