Detailed Project Report (DPR) on apple chips plant

Detailed Project Report (DPR) on apple chips plant

APPLE CHIPS PLANT
[CODE NO. 3068]



Apple Chips are chips or crisp that are prepared using apple. Apple chips may be fried, deep fried, vacuum fried dehydrated, or baked.

Apple chips may have a dense and crispy texture or may be puffed, yet still crispy. Microwave vacuum drying may be used to prepare apple chips with a puffy and crispy texture. They may be seasoned with cinnamon and sweetened with confectioners sugar.

The saying, “an apple a day, keeps the doctor away”, apples are perceived as a healthy food and are a desirable ingredient for fruit-based snacks. The production of crisp dried apple chips with low fat and high fiber content are expected to be highly desirable by consumers. Consumers can buy the dried apple chips in the supermarket which have been finished drying processing by the professional drying equipment such as hot air circulation drying oven and vacuum microwave drying machine and packed in good condition.

 

The apple is a pome which is from the Latin word for apple, a fruit with a papery central cavity surrounding the seeds. Pomes are members of the Rosaceae (rose) family, which also includes pear, crabapple, and quince. Evidence indicates that the fruit was first cultivated between the Caspian Sea and the Black Sea. Apples are a significant source of pectin fiber (3g per medium apple), and they provide carbohydrates and vitamins while contributing few calories and no fat, sodium, or cholesterol. Apples are made all kinds of snacks because of its advantages, and apple chips are one of popular apple snacks.

Fat free dried apple chips are an interesting form of ready-to-eat dried snack food, and may be accompanied with variousdips and other foods. Dried apple chips may be used in sandwiches and as an ingredient in desserts and sweets, such as cookies. They may also be used as agarnish on dishes.


COST ESTIMATION

Plant  Capacity                              :       50.00 Kgs./day
Land & Building (400 Sq.MT)    :    Rs. 14.50 Lacs
Plant & Machinery                       :    Rs. 28.50 Lacs
Working Capital for 1 Months    :    Rs. 12.69 Lacs
Total Capital Investment             :    Rs. 57.44 Lacs
Rate of Return                               :    35%
Break Even Point                           :    61%


INTRODUCTION    
USES AND APPLICATION    
BIO APPLE CRISPS    
NUTRITION FACTS FOR APPLE CHIPS    
MARKET SURVEY    
AREA, PRODUCTION AND PRODUCTIVITY OF APPLE    
STATE WISE AREA, PRODUCTION AND PRODUCTIVITY OF APPLE    
EXPORT DATA APPLE CHIPS    
EXPORT OF DRIED APPLE CHIPS    
GLOBAL OVERVIEW OF APPLE    
MANUFACTURING PROCESS OF APPLE CHIPS    
PROCESS FLOW DIAGRAM    
METHOD OF PREPARING APPLE CHIPS    
PROCESS FOR CRISP APPLE SNACKS    
PRETREATMENT AND PROCESSING CONDITION FOR THE QUALITY
   OF VACUUM FRIED APPLE CHIPS    
RETENTION OF ASCORBIC ACID DURING APPLE CHIPS PRODUCTION
   AND STORAGE    
DETAILS OF VACUUM FRYING SYSTEM AND OPTIMIZATION    
PLANT LAYOUT    
PRINCIPLES OF PLANT LAYOUT    
PLANT LOCATION FACTORS    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
PROJECT IMPLEMENTATION SCHEDULES    
SUPPLIERS OF PLANT AND MACHINERIES    
SUPPLIERS OF PLANT AND MACHINERIES (IMPORTED)    
SUPPLIERS OF RAW MATERIALS    


APPENDIX – A:

 1.      COST OF PLANT ECONOMICS  
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET      
 

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