APPLE JUICE CONCENTRATE & DEHYDRATED FRUITS & VEGETABLES MANUFACTURING
[EIRI/DFR/7006] J.C.: 4007,4008
INTRODUCTION
Apple Juice is one of the important nutritive non-carbonated fruit juice which is most vital for human body. It keeps the people, young, old, children of different age, healthy. It is a suitable natural drink and very good for consumption purpose. It is a substitute for tea, coffee, synthetic cold drink, carbonated beverage, alcoholic beverage etc.
In India, cold drinks are in demand practically throughout the year. Among these, fruit juices have an important place. Being rich in essential minerals, vitamins and other nutritive factors, they are quite popular. Besides, they are delicious and have universal appeal unlike other beverages.
The nutritive value of real fruit beverages is far greater than that of synthetic products which are at present being bottled and sold in large quantities throughout the country. The annual production of carbonated beverages like lemonade, orangeade, strawberry, lime juice, etc. as well as various kinds of sherbet and other artificially flavoured beverages runs into several million bottles. If real fruit juices could be substituted for these synthetic preparations, it would be a boon to the consumer as well as to the fruit grower. There is, therefore, great scope in the country for the production of fruit juices and other fruit-based beverages.
With the rapid progress in fruit farming that has taken place during the last two decades, fresh fruit juices are being increasingly sold by vendors in some of the larger towns. The demand for fresh juices is on the increase, but these cannot be had easily, when the fruits are out of season. Fruit juices have, therefore, to be preserved in a form in which they can be made available to the public during the off-season.
COST ESTIMATION
Plant Capacity 640 MT/Annum
Land & Building (2000 sq.mt.) Rs. 72.45 Lac
Plant & Machinery Rs. 2.02 Cr.
Working Capital for 2 Months Rs. 52.98 Lac
Total Capital Investment Rs. 3.62 Cr
Rate of Return 28%
Break Even Point 61%
CONTENTS
INTRODUCTION
TABLE 1 CHARACTERISTIC OF SOME APPLE TYPES GROWN IN INDIA
PROPERTIES
COMPOSITION OF THE APPLE FRUIT:
CHEMICAL COMPOSITION OF THE FLESH OF SOME IMPORTANT VARIETIES OF APPLES FROM KASHMIR*
USES AND APPLICATIONS
B.I.S. SPECIFICATIONS
MARKET SURVEY
PRESENT MANUFACTURERS OF APPLE JUICE
PRESENT MANUFACTURERS OF APPLE JUICE CONCENTRATE
RAW MATERIALS REQUIRED
PROCESS OF MANUFACTURE
APPLE JUICE CONCENTRATE
VACUUM CONCENTRATION
SEASONING
STERILIZATION
PROCESS FLOW SHEET FOR APPLE JUICE CONCENTRATE
DEHYDRATED FRUITS AND VEGETABLES
PEACHES
PEARS
DEHYDRATION OF VEGETABLES
CAULIFLOWER
POTATOES
SPINACH
CARROT
ONIONS
PACKING & STORAGE
PROCESS FLOW SHEET FOR DEHYDRATION OF FRUITS
PROCESS FLOW SHEET FOR DEHYDRATION OF VEGETABLES
PROCESS FLOW SHEET FOR APPLE JUICE
FRUITS AND VEGETABLES PROCESSING MACHINERY
RAW MATERIAL SUPPLIERS
FOOD POUCHES (PRINTED)
ALUMINIUM CAN
ENZYME PECTINASE
DETAILS OF PLANT AND MACHINERY
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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