ARTIFICIAL/SYNTHETIC MARBLE PRODUCTION
[CODE NO.3704]
Stone or rock is a naturally occurring solid aggregate of minerals, which also forms the earth’s outer solid layer. Stone is generally of three types, namely, igneous, sedimentary and metamorphic. Stone products that are used commercially include natural stone products and artificial stone products. The principal natural stone products types consist of granite and marble.
The word "marble" originates from the Greek, marmaros, meaning "a snow white and spotless stone," marble can be found in a rainbow of colors.
Marble is a metamorphic rock made out of limestone. When limestone is subjected to tremendous pressure for a long time (like if limestone is buried under a lot of other rock or an ocean) it gets squashed into marble. Marble is more beautiful than limestone and tougher, and so people like to use it for buildings. But marble is also rarer, and more expensive. A lot of marble is white, but marble can come in all different colors. People use marble (especially white marble) to make statues, and they used colored marble in patterns to make hard floors that would last a long time. Sometimes people also use marble in thin sheets on the walls of fancy buildings.
As Marble is a very widely used decorative materials, artificial marble and marble into natural marble, existing decoration mostly use natural marble, natural marble high hardness, easy to wear, but a lot of exploitation of natural marble, not only will damage caused by the natural landscape, and will destroy the ecological environment, in order to solve this problem, people invented artificial marble, so as to effectively prevent this situation; however, existing artificial marble in the manufacturing process for high process requirements, manufacturing out of marble of different density, resulting in intensity is not high, prone to cracks, and easy to wear.
COST ESTIMATION
Plant Capacity 85 MT/Day
Land & Building (14000 sq.mt.) Rs. 8.97 Cr
Plant & Machinery Rs. 13.20 Cr
Working Capital for 1 Month Rs. 3.85 Cr
Total Capital Investment Rs. 27.90 Cr
Rate of Return 70%
Break Even Point 32%
INTRODUCTION
PRODUCTION AREAS
PHYSICAL ORIGIN
PRODUCT DESCRIPTION
PROPERTIES OF ARTIFICIAL STONE
PHYSICAL PROPERTIES
MECHANICAL PROPERTIES
APPLICATION
TYPES OF MARBLE
THE FOLLOWING CHART SETS FORTH THE DIFFERENT TYPES OF STONES
NATURAL MARBLE:-
COMPOSITE MARBLE:-
QUARTZ:-
GRANITE:-
CLASSIFICATIONS OF ARTIFICIAL MARBLE
RESIN-BASED ARTIFICIAL STONE
CEMENT-BASED ARTIFICIAL STONE
COMPOUND ARTIFICIAL STONE
SINTERED ARTIFICIAL STONE
COMMON VARIETIES OF ARTIFICIAL STONE
POLYESTER-BASED ARTIFICIAL STONE
ADHESIVES
TYPES OF ADHESIVES COMMONLY-USED IN DECORATIVE CONSTRUCTION
THERMOSETTING RESIN ADHESIVES
EPOXIDE RESIN ADHESIVES (EP)
UNSATURATED POLYESTER RESIN ADHESIVES (UP)
THERMOPLASTIC SYNTHETIC RESIN ADHESIVES
POLYVINYL ACETATE ADHESIVES (PVAC)
POLYVINYL ALCOHOL ADHESIVES
SYNTHETIC RUBBER ADHESIVES
CHLOROPRENE RUBBER ADHESIVE (CR)
NITRILE BUTADIENE RUBBER (NBR)
DIFFERENCE BETWEEN NATURAL AND COMPOSITE MARBLE
DIFFERENCE BETWEEN GRANITE AND QUARTZ
RESISTANCE TO ABRASION, SHOCK AND FLEXURAL STRENGTH, NON-POROUS
DIMENSION STABILITY REDUCES WASTAGE DURING INSTALLATION
UNIFORMITY IN COLOUR MAKES IT SUITABLE FOR LARGE APPLICATION
FORMULATION
SAMPLE FORMULA I:-
SAMPLE FORMULA II:-
COMMONLY-USED TYPES & DIMENSIONS OF POLYESTER ARTIFICIAL MARBLE
MARKET SURVEY
ARTIFICIAL MARBLE MARKET KEY SEGMENTS:
BY PRODUCT
BY APPLICATION
GLOBAL STONE AND MARBLE INDUSTRY
GRANITE MARKET TRENDS
GRANITE MARKET: REGION-WISE OUTLOOK
GRANITE MARKET: KEY PLAYERS
INDIA: A PREMIER EXPORTER
RAJASTHAN: BIGGEST MARBLE PRODUCING STATE IN INDIA
ITALY: BIGGEST NATURAL MARBLE EXPORTER TO INDIA
OTHER MINERALS IN THE INDIA MARBLE & STONE MARKET
MAJOR PLAYERS IN MARBLE INDUSTRY
R.K.MARBLE GROUP
MARBLE WORLD
NITCO
ASIAN
EURO COMPOSITE MARBLE
IMPORT POLICY
DIFFERENT TYPES OF MARBLE, COUNTRY WISE
ARTIFICIAL MARBLE MANUFACTURING PROCESS
METHOD FOR MANUFACTURING ARTIFICIAL MARBLE
PROCESS FLOW DIAGRAM
FUNCTIONS OF BUILDING DECORATIVE MATERIAL
(1) TEXTURE
(2) COLOR, GLOSS AND TRANSPARENCY
(3) SHAPE AND SIZE
(4) STAIN RESISTANCE, GOOD CLEAN-ABILITY AND SCRUB-RESISTANCE
RAW MATERIAL SUPPLIER
MACHINERY SUPPLIERS
PRODUCT PHOTOGRAPHS
RAW MATERIAL PHOTOGRAPHS
EPOXY PURE POLYESTER RESIN
LIMESTONE
DOLOMITE
ZINC SULPHITE
QUARTZ SAND
FLUORESCENT POWDER
HIGH ALUMINA CEMENT
TRIETHANOLAMINE
MACHINERY PHOTOGRAPHS
SRL-Z500/1000 HOT-COOLING MIXER
CONICAL DOUBLE SCREW EXTRUDER WITH SCREW LOADER
EXTRUSION AND FORMING MOULD
CUTTER
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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