Detailed Project Report (DPR) on assembling plant of passengers evs (electrical cars)

ASSEMBLING PLANT OF PASSENGERS EVS (ELECTRICAL CARS) [3549]

What is an E-Car (Electric Car) An electric car is an automobile that is powered by one or more electric motors, using electrical energy stored in rechargeable batteries or another energy storage device. The electric car (EV) is a relatively new concept in the world of the automotive industry. Although some companies have based their entire model of cars around being proactive and using electricity, some also offer hybrid vehicles that work off both electricity and gas. An electric car such as Nissan Leaf, Ford Focus Electric or Tesla Model S, Chevrolet Volt is a great way for you to not only save money, but also help contribute towards a healthy and stable environment. Cars produce a lot of carbon emissions that are ejected into our natural atmosphere, leaving us vulnerable to things like pollution and greenhouse gases. In order to help positively the environment we live in, an electric car is a great step forward. By buying an electric car, you can also receive government subsidies for being environmentally conscious. Although you may end up paying more for your vehicle, the positives greatly overshadow the negatives. However there are still two sides to consider when you’re thinking about investing in an electric vehicle. EV’s get their power from rechargeable batteries installed inside the car. These batteries are not only used to power the car but also used for the functioning of lights and wipers. Electric cars have more batteries than normal gasoline car. It’s the same kind of batteries that are commonly used when starting up a gasoline engine. The only difference comes in the fact that in electric vehicles, they have more of them which are used to power the engine. Electric cars get power form the rechargeable batteries installed inside the car. These batteries are not only used to power vehicles but also used for the functioning of wipers and lights. Electric cars look precisely like other normal vehicles outward, but for lack of exhaust system. However, inward they are very different from each other. For instance, you will not find any gas tank, as they do not use fuel for locomotion or propelling the engines. Consequently, the battery packs are under the vehicle and sometimes in the trunk. It is the same kind of batteries that are commonly used when starting up a gasoline engine. The only difference comes in the fact that in electric vehicles, they have more of them and they also store energy that is used in powering the vehicle. You will also find a regulator on the batteries, which simply ensures energy amount produced and that which is consumed by the car is constant. This ensures there is not battery that burns out. Moreover, the workability aspect of electric cars is very interesting. A part from the engine, almost all other things is the same as those in other type of cars. For instance, the climate controls system, brakes and transmission systems as well as air bags. One of the major true differences that you will find is the electric motor. There are three types of them in the market: DC brushless with top speed, AC induction with the best acceleration and permanent magnet motor. These are the motors that are used in creating an electric vehicle. The 3 main components of electric car are:- Electric motor, Controller and Battery. When you switch on the car, the current is passed from the battery. The controller takes power from the battery and passes it on to the electric motor. Before passing the current to motor, the controller converts the 300V DC into a maximum of 240 volts AC, 2 phase power which is suitable for motor. The electric motor then converts electrical energy to mechanical energy. The mechanical energy moves the vehicle forward. Controller stands as the buyer of power from battery and gives out put power to motor accordingly. Variable potentiometers are connected between accelerator and the controller. These potentiometers tell the controller how much power it is supposed to deliver. When the accelerator is released it delivers 0V and when they are fully pressed, it gives maximum output.

COST ESTIMATION

Plant Capacity                                         40 Nos/Day  
Land & Building (5000 sq.mt)              Rs. 6.05 Cr
Plant & Machinery                                  Rs. 2.67 Cr
Working Capital for 1 Month                Rs. 69.36 Cr
Total Capital Investment                      Rs. 78.62 Cr
Rate of Return                                       72%
Break Even Point                                  20%



INTRODUCTION    
SIZE AND COST OF BATTERY FOR ELECTRIC CAR    
HOW ELECTRIC CARS WORK    
WORKING OF AN ELECTRIC CAR    
TYPES OF BATTERIES    
CHARGING OF ELECTRIC VEHICLES (EV)    
DIFFERENCE BETWEEN ELECTRIC ENGINE AND GASOLINE ENGINE    
ADVANTAGES OF AN ELECTRIC CAR    
DISADVANTAGES OF AN ELECTRIC CAR    
CURRENT CHALLENGES WITH ELECTRIC CARS    
B.I.S. SPECIFICATION    
PROCESS FLOW CHART    
ASSEMBLING PROCESS OF ELECTRIC CAR    
ELECTRIC AUTOMOBILE    
RAW MATERIALS    
DESIGN    
THE MANUFACTURING    
PROCESS    
BODY SHOP    
GENERAL ASSEMBLY OF ELECTRICAL CAR    
ASSEMBLING OF ELECTRIC CAR    
THERE ARE 6 MAIN PARTS YOU NEED:    
THE STEPS WOULD BE SOMETHING LIKE THIS:    
QUALITY CONTROL    
AUTOMOTIVE INDUSTRY STANDARDS (AIS-038)    
BATTERY OPERATED VEHICLES – REQUIREMENTS FOR CONSTRUCTION
   AND FUNCTIONAL SAFETY    
ACCESS PROBES FOR THE TESTS FOR PROTECTION OF PERSONS    
JOINTED TEST FINGER    
MEASUREMENT OF THE INSULATION RESISTANCE USING THE TRACTION BATTERY    
HOSE NOZZLE FOR THE TEST FOR PROTECTION AGAINST WASHING    
COMMITTEE COMPOSITION AUTOMOTIVE INDUSTRY STANDARDS COMMITTEE    
MARKET POSITION    
NEW ELECTRIC VEHICLE SALES    
VEHICLE STOCK    
CHARGERS    
POLICY SUPPORT    
VEHICLES    
BATTERY DEVELOPMENTS AND COST REDUCTIONS    
OUTLOOK    
VEHICLE UPTAKE    
MATERIALS DEMAND    
CARS AND LIGHT COMMERCIAL VEHICLES    
SALES AND MARKET SHARES    
MARKET DRIVERS    
TABLE 2.5 • OEM ANNOUNCEMENTS RELATED TO ELECTRIC CARS    
ELECTRIC VEHICLE SUPPLY EQUIPMENT (EVSE)    
BATTERIES - CURRENT STATUS    
MANUFACTURING CAPACITY    
BATTERY SIZE    
CHARGING SPEED    
TECHNOLOGY DEVELOPMENT PROSPECTS    
OUTLOOK TO 2030    
DEFINITION OF THE SCENARIOS    
ELECTRIC VEHICLES    
GLOBAL RESULTS    
TWO- AND THREE-WHEELERS    
LIGHT-DUTY VEHICLES    
NEW POLICIES SCENARIO    
EV30@30 SCENARIO    
MATERIAL DEMAND    
NEW ELECTRIC CAR SALES    
MARKET SHARE OF ELECTRIC CARS    
ELECTRIC VEHICLE SUPPLY EQUIPMENT STOCK    
MARKET DEMAND    
CHINA LEADS THE WORLD IN ELECTRIC VEHICLE SALES    
FUTURE OF ELECTRIC CARS IN INDIA    
THESE STOCKS WILL BE THE MULTIBAGGER STOCKS BECAUSE:    
MANUFACTURERS OF ELECTRIC CAR PRODUCING COMPANIES    
1) MAHINDRA:    
2) TATA MOTORS:
3) ASHOK LEYLAND    
4) HERO MOTOCORP    
5) OK PLAY INDIA LTD    
6) JBM AUTO    
7) GOLDSTONE INFRATECH    
LITHIUM-ION BATTERIES MAKER COMPANIES    
1) EXIDE INDUSTRIES    
2) AMARA RAJA    
3) EON ELECTRIC    
COMPANIES WHO IS MAKING CHARGING STATION    
1) OLA AND INDIAN OIL    
2) NTPC    
3) TATA POWER    
ELECTRIC VEHICLES STOCKS: MULTIBAGGER STOCKS FOR 2020    
CHALLENGES-    
CHARGE STATION INSTALLED IN A PETROL PUMP.    
WHAT THE GOVERNMENT IS DOING NOW AND PLANNING TO DO IN FUTURE    
THERE HAS BEEN INSTANT MOVES, SINCE LAST YEAR WHEN GOI REALIZED THEY'RE LAGGING BEHIND ACHIEVING THE GOAL THEY SET FOR 2030.    
1. HYUNDAI KONA ELECTRIC    
2. NISSAN LEAF    
3. TATA TIAGO ELECTRIC    
4. TATA NANO EV    
FUTURE OF EV CARS    
HERE ARE THE UPCOMING ELECTRIC CARS IN INDIA:    
ELECTRIC VEHICLES    
GADKARI’S PROJECTIONS MAY BE AMBITIOUS    
SHIFT TO EVS WILL HAPPEN    
WHAT ABOUT INFRASTRUCTURE    
AN OPPORTUNITY FOR INDIA    
ELECTRIC CARS IN INDIA: PRESENT, PROBLEMS AND FUTURE    
PRESENT    
PROBLEMS    
NAGPUR TO BECOME INDIA'S FIRST CITY WITH ALL-ELECTRIC CAB FLEET    
FUTURE    
CARDEKHO OPINION    
PLANT LAYOUT    
MANUFACTURERS/SUPPLIERS OF ELECTRIC CAR    
SUPPLIERS OF RAW MATERIALS    
SUPPLIERS OF MOTOR    
SUPPLIERS OF BATTERY PACK    
SUPPLIERS OF MOTOR CONTROLLER    
SUPPLIERS OF CHASSIS FRAME    
SUPPLIERS OF REAR AXLE    
SUPPLIERS OF DIFFERENTIAL    
SUPPLIERS OF WHEEL    
SUPPLIERS OF BATTERY CHARGER    
SUPPLIERS OF LIGHT ASSEMBLY    
SUPPLIERS OF BRAKES    
SUPPLIERS OF CHASSIS    
SUPPLIERS OF CAR BODY    
SUPPLIERS OF CAR WHEEL RIM    
SUPPLIERS OF CAR TYRES    
SUPPLIERS OF STEERING    
SUPPLIERS OF EQUIPMENTS    
SUPPLIERS OF ASSEMBLY LINE    
EOT CRANE    
POWER TRANSFORMER    
ELECTRICAL PANEL    
ELECTRIC MOTOR    
AIR POLLUTION CONTROL EQUIPMENTS    
AIR CONDITIONING EQUIPMENTS    
AIR COMPRESSORS    
MATERIAL HANDLING EQUIPMENTS    
FIRE FIGHTING EQUIPMENTS    
SHOT BLASTING MACHINE    
JIGS AND FIXTURE    
SUBMERSIBLE WATER PUMP    

APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS    
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)