Detailed Project Report (DPR) on auto knitting unit with auto stripper

AUTO KNITTING UNIT WITH AUTO STRIPPER
[CODE 3244]  


    Knitting is a method in which thread or yarn loops, called stitches are interlocked to form fabric.

    Different types of yarns (fibre type, texture, and twist), needle sizes, and stitch types may be used to achieve knitted fabrics/garments with diverse properties (colour, texture, weight, heat retention, water resistance, and/or integrity).
 
    In warp knitting, loop and fabric formation takes place in vertical direction while in weft knitting (the most common type of knitting), yarn runs in horizontal direction - produced on both flat and circular knitting machines.

    Circular knitting (also called "knitting in the round") is used to knit the fabric in a continuous circle (tube); Flat knitting, on the other hand, is used, in its most basic form, to make flat, rectangular pieces of cloth.


The apparel Knitting Industry may be divided into four branches knitted outerwear, knitted yard good knitted hosiery and knitted underwear knitted yard goods mills produce a wide variety of fabrics in either flat or circular farm that can be cut and sewn into apparel and other items. Those mills that produces outerwear, hosiery, or underwear may knit the item directly or may knit section of a garment that are sewn or cut and sewn together. Those mills complete the garment from knitting right through to constructions in the same mill.

Knitted Fabric is made from one continuous yarn or from a number of continuous yarns. Any fiber may be used and a variety of thick and thin yarns and textured and fancy yarns can be put together. Spun and filament yarns are both used. The advantages of Knit fabrics are that they are on the whole easier to sew than woven; They are comfortable to wear because they give with body less precise fitting in needed because of this elasticity and most knits are easier to care for than woven’s.
   
COST ESTIMATION

Plant  Capacity                                                  :     30000.00 Kg./day   
land & Building                                                  :    Rs. 2.50 Cr
Plant & Machinery                                              :    Rs. 30.25Cr
Working Capital for 1 Month                            :    Rs  20.73 Cr
Total Capital Investment                                   :    Rs. 53.73 Cr
Rate of Return                                                    :    31%
Break Even Point                                               :    49%



INTRODUCTION    
1. WEPT KNITS OR FILLING KNITS:-    
2. SILVER KNITTING:-    
B.I.S. SPECIFICATION    
PROPERTIES & CHARACTERISTICS OF KNITTED FABRIC    
USES & APPLICATION    
TYPES OF KNITTING & STRUCTURE    
TYPE OF KNITTING STITCHES    
WEFT KNIT STITCHES    
TYPES OF MACHINE USED BY WEFT KNIT    
CIRCULAR VERSUS FLAT KNITTING MACHINE    
WARP KNIT STITCHES    
PROPERTIES OF WARP KNITTED STRUCTURE    
MARKET SURVEY    
MARKET POTENTIAL FOR INDIA: AN APPAREL MARKET OF 1.2 BILLION POSSIBILITIES
WITH THE INCREASING PENETRATION OF T-SHIRTS
INTO THE INDIAN CUSTOMER’S WARDROBE AND HUGE UNEXPLORED
POTENTIAL IN THE KIDS AND WOMEN’S CATEGORIES, THE
OPPORTUNITIES FOR KNITS ARE IMMENSE    
KNIT MANUFACTURERS ARE INNOVATING TO REMAIN RELEVANT
IN THE INTERNATIONAL MARKET    
MARKET POTENTIAL & DEMAND-SUPPLY    
KNIT CLUSTERS IN INDIA    
OVERVIEW OF TEXTILES AND APPAREL    
RAW MATERIALS    
COURSES AND WALES    
WEFT AND WARP KNITTING    
MANUFACTURING PROCESS    
FABRIC WIDTH    
PROCESS FLOW DIAGRAM    
COMPREHENSIVE KNITTED FABRIC MANUFACTURING PROCESS    
KNITTING PROCESS    
DYEING PROCESS    
DRYER PROCESS    
BALLOON PADDING PROCESS    
COMPACTING PROCESS    
PRINTING & SPECIAL FINISHING PROCESS    
TABLE PRINTING PROCESS    
MACHINE PRINTING PROCESS    
MHM MACHINE PRINTING PROCESS    
SUBLIMATION PRINTING PROCESS    
EMBROIDERY PROCESS    
WASHING PROCESS    
DETAILS OF CIRCULAR KNITTING MACHINE    
IMPORTANT PARTS OF CIRCULAR KNITTING MACHINE:    
DETAILS OF KNITTING    
COURSES AND WALES    
WEFT AND WARP KNITTING    
T-SHIRT MANUFACTURING PROCESS    
KNITTED FABRIC CUTTING    
SEWING OF THE T-SHIRTS    
CHECKING OF THE T-SHIRTS    
IRONING OF THE T-SHIRTS    
PACKING OF THE T-SHIRTS    
SUPPLIERS OF PLANT AND MACHINERY    
D.G. SETS    
SUPPLIERS OF RAW MATERIALS    

            
APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET