Detailed Project Report (DPR) on AUTOMATIC BESAN MILL (CAPACITY: 10 TONS/DAY)

AUTOMATIC BESAN MILL (CAPACITY: 10 TONS/DAY)

 [EIRI/EDPR/4799] J.C.: 3020 

The besan is suitable for the preparation of Sev, boondi and similar products.

Fried foods are enjoyed for their special taste and textural qualities. Several cereal and legume based products are well known and among them chickpea or Bengal gram is consumed to a larger extent as several types fried snacks.

"Besan" is the choice base for several traditional deep-fried sweet and savory products. The traditional producers of these products recognize that some of these products need a particular type of flour, and hence look for specific types of besan for the preparation of different products, though this is generally not available. Generally besan is prepared by grinding Bengal gram dhal in commercial units like plate mill, burr type stone mill or hammer mill (by adjusting the machine parameters like speed and clearance between grinding plates). 

Besan in primarily prepared from grinding of Channa Dal (Gram Dal). Which is a very important food and has great significance for vegetarians. The various pulses are part of the normal diet of all vegetarians and are also used frequently by non vegetarians too. It is very much useful food ingredient and contains large quantities of Protein and Vitamins. There are over 1000 units at present engaged in processing of various pulses in different parts of the country, but most of these mills are based on obsolete type technology, resulting invariably in higher production losses. The pulse milling industry is predominantly a small scale industry and has been reserved for exclusive development in small scale sector. There is an obvious need to modernize to increase the productivity and performance. The CFTRI, Mysore has also developed modern Dal Mill to have better yield of improved quality.

COST ESTIMATION

Plant Capacity                                    10 Ton/Day 

Land & Building (2000 sq.mt.)  Rs.3.61  Cr    

Plant & Machinery                            Rs. 70.55 Lac 

Working Capital for 1 Month            Rs. 6.29 Cr 

Total Capital Investment                  Rs. 10.85 Cr 

Rate of Return                                  58%

Break Even Point                              31%

CONTENTS

INTRODUCTION

USES & APPLICATION

PROPERTIES

B.I.S. SPECIFICATION

SPECIFICATION FOR GRAM AND BESAN

MARKET POSITION

PRESENT MANUFACTURERS OF BESAN

MANUFACTURING PROCESS OF BESAN

PROCESS FLOW CHART

DETAILED PROCESS OF BESAN MANUFACTURE

MANUFACTURE OF BESAN BY SET MILLING

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED

IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TERM LOANS:

8. TOTAL LOAD:

9.   LAND AREA/MAN POWER RATIO:

PROJECT IMPLEMENTATION SCHEDULES

PLANT LAYOUT

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF PLANT AND MACHINERY

PULVERIZERS

APPENDIX – A:

 1.  COST OF PLANT ECONOMICS   

 2.  LAND & BUILDING                                 

 3.  PLANT AND MACHINERY                             

 4.  FIXED CAPITAL INVESTMENT                         

 5.  RAW MATERIAL                                     

 6.  SALARY AND WAGES                                 

 7.  UTILITIES AND OVERHEADS                         

 8.  TOTAL WORKING CAPITAL                           

 9.  COST OF PRODUCTION                               

10.  PROFITABILITY ANALYSIS                           

11.  BREAK EVEN POINT                                 

12.  RESOURCES OF FINANCE                       

13.  INTEREST CHART                                   

14.  DEPRECIATION CHART                               

15.  CASH FLOW STATEMENT                               

16.  PROJECTED BALANCE SHEET