AUTOMATIC JAGGERY PLANT
[CODE NO 3955]
Sugar industry in India is a well-developed industry and one of the largest sectors after Textile. It provides rural employment opportunities and plays an important role in the economy. Jiggery is also manufactured from sugarcane juice and is widely consumed in households, eateries, restaurants, sweetmeat shops etc. In crude form it has industrial applications also. In rural areas it is also a substitute for sugar. Sugar is a costly product as compared to jaggery; manufacture of sugar involves many technicalities and is capital intensive. Production of jaggery is simple and does not call for large investment.
Jaggery is a typical Indian product and finds wide application in day to day life food preparations. It is a rural industry and can be produced in sugar cane growing regions such as Maharashtra, U.P, Gujarat, Bihar etc. Know how has been developed by CFTRI and is available. Compliance under PFA Act is mandatory.
Jaggery is an unrefined sugar product made in Asia and Africa.It’s sometimes referred to as a “non-centrifugal sugar,” because it’s not spun during processing to remove the nutritious molasses.Similar non-centrifugal sugar products exist all over Asia, Latin America and the Caribbean, although they all have different names.
Jaggery or “Gur” or Whole Sugar Is a Pure, Wholesome, Traditional, unrefined, whole sugar. It contains the natural goodness of minerals and vitamins inherently present in sugarcane juice & this crowns it as one of the most wholesome and healthy sugars in the world. Jaggery industry in India is a well-developed industry and one of the largest after textiles. It provides rural employment opportunities and plays an important role in Indian economy. Jaggery is also manufacture from sugarcane juice and is very widely used not only in individual households but also in many eateries, restaurants, clubs and hostels and it has certain industrial applications as well.
Manufacture of sugar involves many technical aspects and the capital investment is also on the higher side. Compared to this, production of jaggery is very simple and the capital cost is also very limited. Due to its wide applications, the market for jaggery is continuously growing. Jaggery is made of the products of both sugarcane and the palm tree. The sugar made from the sap of the date palm is both more prized and less commonly available outside of the regions where it is made. The sago palm and coconut palm are also now tapped for producing jaggery in West Bengal, South India, Pakistan, and Sri Lanka. In Sri Lanka, syrup extracts from Caryotaurens trees are widely used for jaggery production. This is considered the best quality jaggery available in local market and is given a higher value than jaggery coming from other sources.
Maharashtra state is Pioneering State of Sugar industry in India, Where the farmer grouped forming Co-Operative movement and the technology and thereby the industry is well established. This resulted in the cane grower getting due price for his agriculture produce. Review of last few years however depicts a different picture whereby the grower farmer has to undergo considerable hardships due to adequate/ improper planning of cane harvesting inefficient process control and management. This has resulted into uncertainty of the price accrued for the crop.
COST ESTIMATION
Plant Capacity 10 Ton/Day
Land & Building (3000 sq.mt.) Rs. 2.20 Cr
Plant & Machinery Rs. 2.84 Cr
Working Capital for 1 Month Rs. 50 Lac
Total Capital Investment Rs. 5.96 Cr
Rate of Return 27%
Break Even Point 58%
INTRODUCTION
THESE PRODUCTS INCLUDE:
PROJECT LOCATION
CLIMATE
TRANSPORTATION
AIR
RAIL
ROAD
RAW MATERIAL DETAILS
VARIETIES OF SUGARCANE
TABLE
TABLE -SUGARCANE VARIETIES IN CULTIVATION OR RECOMMENDED
FOR CULTIVATION
THE REQUIREMENT OF FRESH CRUSHER JUICE
TABLE-JUICE CONSTITUENTS OF SOME VARIETIES OF SUGARCANE
ANALYSIS OF JUICE OF MATURE (GOOD) SUGARCANE
COMPOSITION OF SUGAR CANE JUICE
SOLUBLE SOLIDS OF SUGAR CANE JUICE IS CLASSIFIED AS FOLLOW:
ADVANTAGE & BENEFIT
SOME OF THE FOLLOWING ARE HEALTH BENEFIT OF JAGGERY.
LIVER DETOXIFICATION
IMPROVED IMMUNE FUNCTION
VALUE ADDITION IN JIGGERY
COMPOSITION & SPECIFICATION
COMPOSITION OF CANE `GUR' & PALM `GUR'
STORAGE OF JAGGERY:
PROPERTIES AND CHARACTERISTICS OF JAGGERY POWDER
JAGGERY IS BEST ALTERNATIVE OF SUGAR AS IT DIFFERS IN VARIOUS AREAS SUCH AS
COMPARISON CHART OF NUTRITIVE VALUE OF JAGGERY, KHANDSARI
AND SUGAR
USES & APPLICATION
OTHER USES
B.I.S. SPECIFICATIONS
MARKET SURVEY
UTTAR PRADESH SUGARCANE ACREAGE DOWN BY 1 PERCENT
MAHARASHTRA’S NET CANE AREA HAS GONE UP BY ABOUT 43 PERCENT
TIMELY, ADEQUATE RAINFALL LEADS TO INCREASED SUGARCANE AREA
IN KARNATAKA
TAMIL NADU SUGARCANE AREA TO REMAIN AT SAME LEVEL
SUGARCANE AREA IN GUJARAT TO INCREASE BY 7 PERCENT
GLOBAL CONSUMPTION OF JAGGERY ON RISE IN 2020
PRICES
PRESENT MANUFACTURERS/SUPPLIERS OF JAGGERY
DIFFERENT FORM OF JIGGERY AND THEIR PRODUCTION METHOD
SOLID JAGGERY (CUBE SHAPE)
LIQUID JAGGERY
GRANULAR OR POWDER JAGGERY
MANUFACTURING PROCESS OF SOLID JIGGERY
MAIN STEPS IN JAGGERY MAKING PROCESS:
EXTRACTION OF JUICE:
CLARIFICATION OF JUICE:
CONCENTRATION OF JUICE:
PROCESS FLOWSHEET OF GUR/JAGGERY MANUFACTURING
PROCESS FLOWCHART FROM CLIENT
MECHANICAL LAYOUT 1
MECHANICAL LAYOUT-2
MECHANICAL LAYOUT-3
MECHANICAL LAYOUT-04
LAYOUT-05
MANUFACTURING PROCESS OF JAGGERY POWDER
EXTRACTION OF JUICE FROM SUGARCANE:-
BOILING OF JUICE:-
PURIFICATION OF JUICE:-
CONCENTRATION OF JUICE:-
CRYSTALLIZATION:-
PACKAGING:-
PROCESS FLOW DIAGRAM OF JAGGERY POWDER
MACHINERY SUPPLIERS
RAW MATERIAL SUPPLIERS
MACHINERY PHOTOGRAPHS
RAW MATERIAL PHOTOGRAPHS
PRODUCT PHOTOGRAPHS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Why Choose Us
- More than 45 years of experience
- Managed by expert industrial consultants
- ISO 9001-2015 Certified
- Registered under MSME, UAM No: DL01E0012000
How We Work
- 24/5 Research Support Get your queries resolved from an industry expert. Ask before you purchase.
- Custom Research Service Speak to our consultants to design an exclusive study for your needs.
- Quality Assurance All reports are prepared by qualified consultants & verified by experts.
- Information Security Your personal & confidential information is always safe and secure.
Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.
Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.
We can prepare detailed project report on any industry as per your requirement.
We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.
- Market growth drivers
- Factors limiting market growth
- Current market trends
- Market structure
- Key highlights
- Up-to-date analyses of market trends and technological improvements
- Pin-point analyses of market competition dynamics to offer you a competitive edge over major competitors
- An array of graphics, BEP analysis of major industry segments
- Detailed analyses of industry trends
- A well-defined technological growth with an impact-analysis
- A clear understanding of the competitive landscape and key product segments
- Ask for FREE project related details with our consultant/industry expert.
- Share your specific research requirements for customized project report.
- Request for due diligence and consumer centric studies.
- Still haven't found what you're looking for? Speak to our Custom Research Team.
EIRI Board is a single destination for all the industry, company and country reports. We feature a large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.
Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.
Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.
Our Clients
- Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
- The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players.
- We use dependable wellsprings of data and databases, and data from such sources is handled by us and incorporated into the report.
- Our project reports include detailed analysis that helps get the industry's Present Market Position and Expected Future Demand.
- Offer real analysis driving variables for the business and the most recent business sector patterns in the industry.
- This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest-supply circumstance.
- Report gives analysis and in-depth financial comparison of real players/competitors.
- The report gives estimates of key parameters which forecast business execution.
