BALL BEARING MANUFACTURING
[EIRI/EDPR/3135] J.C.: 1177INR, 1183US$
INTRODUCTION
A bearing is a mechanical element that permits relative motion between two components or parts, such as the shaft and housing, with minimum friction.
Bearings are machine elements which are used to support a rotating member viz., a shaft. They transmit the load from a rotating member to a stationary member known as frame or housing.
They permit relative motion of two members in one or two directions with minimum friction, and also prevent the motion in the direction of the applied load.
COST ESTIMATION
Plant Capacity 4000 Nos/Day
Land & Building (8000 sq.mt) Rs. 10.86 Cr
Plant & Machinery Rs. 4.80 Cr
Working Capital for 2 Months Rs. 12.61 Cr
Total Capital Investment Rs. 28.82 Cr
Rate of Return 89%
Break Even Point 22%
CONTENTS
INTRODUCTION
SLIDING CONTACT BEARING
CLASSIFICATION OF SLIDING CONTACT BEARING
CLASSIFICATION BASED ON TYPE OF LOAD CARRIED
CLASSIFICATION BASED ON TYPE OF LUBRICATION
CLASSIFICATION BASED ON LUBRICATION MECHANISM
ADVANTAGES OF SLIDING CONTACT BEARING
DISADVANTAGES OF SLIDING CONTACT BEARING
ROLLING CONTACT BEARING
PROPERTIES
USES AND APPLICATION ON THE BASIS OF INDUSTRY
ON THE BASES OF APPLICATION
B.I.S. SPECIFICATION
MARKET POSITION - INDUSTRY OVERVIEW
GLOBAL COLLABORATION
GLOBAL COLLABORATION
ANALYSIS OF BUSINESS OPERATION (PROBLEM IDENTIFIED)
GLOBAL MANUFACTURERS/SUPPLIERS OF BEARINGS
PROCESS FLOW CHART OF BALL BEARING
MANUFACTURING PROCESS OF BALL BEARING
PROCESS OF INNER AND OUTER RACE
MANUFACTURING PROCESS OF BALL
MANUFACTURING PROCESS OF CAGE
RIVET MANUFACTURING PROCESS OF RIVET
INSPECTION AND TESTING
PROCESS FLOW CHART FOR ROLLER BEARING
MANUFACTURING PROCESS OF ROLLER BEARING
MANUFACTURING PROCESS OF INNER AND OUTER RACE
MANUFACTURING PROCESS OF ROLLER
MANUFACTURING PROCESS OF CAGE
PROCESS FLOW CHART FOR JOURNAL BEARING
MANUFACTURING PROCESS OF JOURNAL BEARING
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF RAW MATERIALS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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