BATTERY ENERGY STORAGE SYSTEM (BESS) RACKS AND ENCLOSURES MANUFACTURING PLANT
EIRI/EDPR/4858 J.C.3079
OVERVIEW – ENERGY STORAGE SEGMENT
Overview of Energy Storage Technologies
Energy storage technologies can be broadly divided into four segments:
• Mechanical storage
• Electromechanical storage
• Chemical storage
• Thermal storage
However, only a few technologies are available on a commercial scale worldwide. Technologies such as Pumped Storage Projects (PSP), liquid electrolyte-based lithium-ion batteries, and sodium-ion batteries are commercially available and are used for different applications.
Considering the intermittent and unpredictable nature of renewable energy (RE) technologies such as solar and wind, efficient and economical grid operation is becoming one of the critical challenges for India’s power system.
This challenge calls for solutions such as:
• Spinning reserves (extra generating capacity activated by system operators)
• Flexible generation
• Ancillary services
• Transmission system augmentation
• Frequency control mechanisms
COST ESTIMATION
Plant Capacity 10 Ton/Day
Land & Building (1Acre) Rs.2.15 Cr
Plant & Machinery Rs. 2.93 Cr
Working Capital for 2 Month Rs. 4.15 Cr
Total Capital Investment Rs. 9.95 Cr
Rate of Return 17%
Break Even Point 36%
CONTENTS
INTRODUCTION
OVERVIEWENERGYSTORAGESEGMENT
B.I.S. SPECIFICATION
INDUSTRY OVERVIEW
MANUFACTURING PROCESS
ALUMINIUM
STEEL
STAINLESS STEEL
KEYINDUSTRYREGULATIONSANDPOLICIES
DOCUMENTS REQUIRED FOR LICENSES
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
UTILITIES
M.S. /SS PIPE & TUBE /SHEET MANUFACTURER
MIG ELECTRODE WIRE
SHEET DRAWING MACHINE MANUFACTURER
POWDER COATING EQUIPMENTS MANUFACTURER
GALVANIZIG PLANT MANUFACTURER
SUPPLIERS OF PRECISION MEASURING TOOLS
SHEET BENDING MACHINE MANUFACTURERS
STEEL PRODUCTS MANUFACTURING PLANT & MACHINERY SUPPLIERS
GRINDING AND FINISHING MACHINE
PICKLING CHEMICALS
IR COMPRESSOR MANUFACTURERS
FIREFIGHTING EQUIPMENTS MANUFACTURERS & SUPPLIERS
WEIGHING BREIDGE MANUFACTURER
WEIGHING MACHINES
LABORATORTY EQUIPMENTS MANUFACTURERS
D.G. SET MANUFACTURERS & SUPPLIERS
ELECRICAL GOOD & SWITCH MANUFACTURE
ETP MANUFACTURERES
LATHE MACHINE MANUFACTURERS
PLANT LAYOUT
ADDRESSES OF RELEVANT GOVERNMENT OFFICES
ADDRESSES OF FINANCIAL INSTITUTIONS
ORGANIZATION CHART
IMPLEMENTATION SCHEDULE
PROPOSED IMPLEMENTATION SCHEDULE 12 MONTHS
STEEL PRODUCTS MANUFACTURING CONSULTANT
RAW MATERIAL PHOTOGRAPHS
FINAL PRODUCT PHOTOGRAPHS
PROCESS FLOW CHART
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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