Detailed Project Report (DPR) on Beedi (Bidi) Making by Machine

BEEDI (BIDI) MAKING BY MACHINE

[EIRI/EDPR/1346] J.C. 109

INTRODUCTION

Commercial tobacco is obtained by processing the leaves of plant genus NICOTIANNA. The processed  leaves  when  smoked,  hewed  or  in halted exert a mild narcotic effect  on  the  human system,  which  is addictive. Tobacco products fall  under  three categories  :- smoking, chewing and inhaling. Cigarettes,  bidis, cigars,  pipe  and  hookah tobacco are  the  products  which  are smoked. There are various types of preparations which are chewed. Shuff is the product which is inhaled.

The  varieties  of tobacco which are called  desi-type  have tall  plants with broad long leaves and usually plants with  pink flower. Rustlca variety known as vilayati and calcutta have short plants  with round puckered leaves and yellow  flowers.  Specific varieties  in talcum species have been developed  for  cigarette, cigar,  bidi,  hookah, chewing and shuff tobacco.  The  varieties developed  in rustical species are used only for  hookah  chewing and shuff. They are not suitable for use in cigarettes, bidis  or cigars.

Tobacco production in India averages at 600  million  which may  be  valued  at about Rs. 800- 850 million.  Tobacco  is  the foremost  earner  of excise revenue and brings to  the  exchequer over  Rs. 800 million by way of exports only about one  sixth  of country's production is being exported.

Bidi  is a typical Indian product which is made by  wrapping ground  tobacco mixture in a special variety of leaf and  rolling into  small lengths. Cheapest indigenous smoking tobacco is  used in the manufacture of bidis.

Beedies are legacy of Indian Culture and a special smoking gift of India; it is not just another name for cigarettes, cigars or cigarillos. The existence of Bidi is known to be for earlier than a century, it’s believed that bidis came in to existence much before cigarettes. Bidis are hand rolled by wrapping, traditional sun cured tobaccos, in a natural forest leaf commonly called 'tendu leaf' botanical name is 'Diaspyros Melanoxylon' which is natural and free from nicotine. Bidi gives the most natural smoke of choice Indian tobaccos specially grown and processed without any additives and chemicals. Bidi was invented for a highly satisfying natural smoking pleasure.

COST ESTIMATION

Plant Capacity            MT/Day

Land & Building ( sq.mt.)    Rs. Cr

Plant & Machinery                    Rs. Cr

Working Capital for 2 Months    Rs. Cr

Total Capital Investment          Rs. Cr

Rate of Return                          %

Break Even Point                      %

CONTENTS

INTRODUCTION

HISTORY OF BIDIS

BIDI VERSUS CIGARETTES

TENDU LEAVES

TOBACCO

BIS SPECIFICATION

BIDIS:-

TOBACCO CULTIVATION, HARVESTING AND CURING

CULTIVATION

HARVESTING

CURING

MARKET SURVEY

PRESENT MANUFACTURERS OF BIDI

PRESENT OF BIDI MARKET

EXCISE DUTY ON BIDIS

CERTIFIED ORGANIC TOBACCO

BENEFITS OF ORGANIC TOBACCO FARMING

ADVANTAGE OF BIDI

MANUFACTURING PROCESS OF BIDI

SOFT PACK

HARD BIDIS:

PLASTIC PACKS:

PRETREATMENT OF TENDU LEAVES

FORMULATION OF BLENDED TOBACCO

PROCESS FLOW DIAGRAM

TRADITIONAL METHOD OF HAND MADE BIDI

SUPPLIERS OF RAW MATERIALS

TENDU LEAVES

TOBACCO

LIME

CATECHU

SUPPLIERS OF PLANT AND MACHINERY

MIXER/BLENDER

FURNACE/OVENS

THRESHING MACHINE

SIEVING MACHINE

ROLLING MACHINE FOR BIDI

PLANT LAYOUT

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TERM LOANS:

8. TOTAL LOAD:

9. LAND AREA/MAN POWER RATIO:

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)