BOTTLING PLANT (COUNTRY LIQUOR) (10,000 LTRS/DAY)
[EIRI/EDPR/1233] J.C.9887
INTRODUCTION
The history of distilling potable spirit is for shorter than that of making non-distilled alcoholic beverages. There are nevertheless several very early references which can be taken to indicate that a potable spirit (like country liquor) was known many thousands of years ago. The earliest regarding excessive consumption of potable distilled spirit, i.e. country liquor and other products, appear to have come from China, some 1000 years B.C. Aristotle later mentions purifying sea water by evaporation and also "wine which produces a spirit".
For centuries the art of distilling remained firmly in the hands of alchemists. Herbs had long been thought to cure various maladies, agriurduly for Jaundice, fox glore, for blisters and it would seem that the alchemists argued that, if the juice of one of these herbs could be, say, quadrupled in strength, then the efficiency of cure would be multiplied four fold. The alchemists were responsible for many improvements in the art of distilling.
An Overview of the Indian Liquor Industry
The alcohol industry is very important for the government. It generates an estimated Rs. 16,000 crore per annum in spite of the fact that the per capita consumption of liquor in India is the lowest in the world. The total liquor industry is worth Rs. 2,000 crore. IMFL accounts for only a third of the total liquor consumption in India. Most IMFLs are cheap and are priced below Rs. 200 per bottle. Alcohol sales proceeds account for 45% of the total revenue collection in the country. Whiskey accounts for 60% of the liquor sales while rum; brandy any vodka account for 17%, 18% and 6% respectively. MNC’s share is only 10% and they have been successful only in the premium and super premium ranges. Post WTO the government may have opened India to foreign distilleries, but the duty has been increased from 222% to 464-706%. This is due to the fact that there is a 100% customs duty, 150% contravening duty, local taxes, distributor’s margin, retailer’s margin and publicity charges. The cost is finally borne by the consumer.
Though the government claims that this is being done to protect the domestic liquor industry, the domestic industry accounts for 99% of the market share. This protectionist policy could prove to be counterproductive and lead to smuggling. As of now, only 45% of the sales are through legal channels and only 25% of this is duty paid for. Within India itself, the policy of alcohol retail differs form state to state. While some states like Maharashtra. Uttar Pradesh and Tamil Nadu have a liberal policy, come states like Haryana and Andhra Pradesh.
COST ESTIMATION
Plant Capacity 10,000 Ltr/Day
Land & Building (6151.22 sq.mt.) Rs. 2.10 Cr
Plant & Machinery Rs. 1.20 Cr
Working Capital for 1 Month Rs. 1.30 Cr
Total Capital Investment Rs. 4.90 Cr
Rate of Return 52%
Break Even Point 39%
CONTENTS
INTRODUCTION
MARKET OVERVIEW
PROPERTIES
PROPERTY OF ETHANOL OR ETHYLE ALCOHAL
VARIOUS TYPES OF INDUSTRIAL ALCOHOL
USES AND APPLICATIONS
USES AND SCOPE OF COUNTRY LIQUOR
B.I.S. SPECIFICATION AND REQUIREMENTS
COMMON NAMES FOR COUNTRY SPIRIT
MARKET POSITION
BOTTLING SECTION
COMPLETE STAINLESS STEEL CONVEYOR SYSTEM:-
PRESENT MANUFACTURES
PROCESS OF MANUFACTURE
DETAILED PROCESS DESCRIPTION
LIST OF MACHINERY AND EQUIPMENTS USED IN ALCOHALIC BEVERAGES PLANT
CIP SYSTEM
PROCESS FLOW CHART OF ALCOHOLIC BEVERAGES PROCESSING PLANT
POLLUTION CONTROL IN ETHYL ALCOHOL INDUSTRY
EFFLUENT TREATMENT AND DISPOSAL
MANPOWER
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PLANT LAYOUT OF LIQUOR BOTTLING PLANT
IMPLEMENTATION SCHEDULE
SUPPLIERS OF RAW MATERIALS
RELATED CHEMICAL SUPPLIERS
MANUFACTURERS OF ALCOHOLIC BEVERAGES
SUPPLIERS OF PLANT AND MACHINERY
SOURCES OF TECHNOLOGY
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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