BUS BODY FABRICATION
[code no.1923]
Automobiles body building units generally specialize in a few types of vehicles for example a body building workshop of small capacity can under take either trucks or buses of standard design or mini buses or delivery vans or similar other vehicles used for commercial transportation of goods & passengers. But sufficiently big auto body building factories can under take a range of chassis's for constructing and mounting body on them.
Auto body building involves a lot of structural designs wood & metal working processes fastening techniques surface production measures arranging various accessories and instruments electrical and safety devices at proper places such a factory requires to be fully equipped with full range of wood/metal working machines and tools, treating and testing equipments high level of productivity and quality oriented team and much more facilities indeed.
Body building is a labour oriented work where all calibres of personnel's and hard working labourers are treated as assets.
The important departments of an auto body building factory can be as under:-
1. Design and Development
2. Wood working
3. Sheet metal pressed components and panels
4. Iron & steel structures
5. Mechanical fittings and fabrication
6. Electrical
7. Quality control
8. Paint shop along with pre & post treatments
9. Initial cost estimation
10. Liaison/purchase/sales/stores control departments
11. Departmental & overall administration
12. After sales services
13. Tool room & machine shop etc.
COST ESTIMATION
Plant Capacity 60 Buses/Year
Land & Building (5000 Sq.Mtr) Rs. 2.80 Cr
Plant & Machinery Rs. 1.08 Cr
W.C. for 2 Months Rs. 1.1 Cr
Total Capital Investment Rs. 5.17 Cr
Rate of Return 25%
Break Even Point 57%
INTRODUCTION
USES AND APPLICATION
B.I.S. SPECIFICATIONS
MARKET SURVEY
BUSES- CATEGORIZATION
MARKET FORECAST ANALYSIS-LCV SEGMENT
MARKET FORECAST ANALYSIS-M&HCV SEGMENT
PROCESS OF MANUFACTURE
PROCESS FLOW CHART
PLANT LAYOUT
SUPPLIERS OF PLANT & MACHINERIES AND RAW MATERIALS
APPENDIX – A :
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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