Detailed Project Report (DPR) on Candle Production Business (Export Quality)

Detailed Project Report (DPR) on Candle Production Business (Export Quality)

CANDLE PRODUCTION BUSINESS (EXPORT QUALITY)

[EIRI/EDPR/3053] J.C.: 1082, 1083


INTRODUCTION

The candle making has been practiced and despite the introduction of mass production methods, candles can still be made by well-established methods which require only simple equipment. Much of this equipment can be made by rural craft men.

A candle is simply a solid cylinder of tallow, wax or other solid fat, containing a wick to give off light when burning. When the wick is lit, the flame radiates sufficient heat to melt a small pool of wax at the top of the candle. The liquid wax is then drawn up the wick by capillary action into the flame where it is vaporized and burnt. The size of the flame is important and should be related to the diameter of the candle.

If the wick used is too thick, it will cause a large flame which generates so much heat that it prevents the formation of the bowl of molten fuel by melting the outer edge.  On the  other hand, if a wick which is too small is used, the small flame cannot generate  enough heat to form a proper reservoir of molten  fuel, as the heat radiated will not reach the edge of the candle  until it  is  so far down that it will go out through lack  of  oxygen.  the wick size, therefore, must be related to the diameter of  the candle (as well as to the type of fuel).  Although a rough  guide to wick size is given later on in this profile, the only was  is to provide a good candle is by trial and error.

The main purpose of the wax is to provide the fuel for the flame so the burning characteristics of the wax are extremely important.  A good candle wax should produce a candle which burns steadily, lasts for a long time, produces very little, smoke and gives a good quality light.  In addition, candle wax has other functions.   It  must be rigid enough to support the  wick  in  a vertical  position; it must be suitable for processing by one  of the   various  candle  making  techniques;  and  it   must   look attractive.


COST ESTIMATION

Plant Capacity            500 Kg./Day

Land & Building (600 sq.mt.)    Rs. 78.00 Lac

Plant & Machinery                    Rs. 5.00 Lac

Working Capital for 1 Month    Rs. 25.28 Lac

Total Capital Investment          Rs. 1.11 Cr

Rate of Return                          33%

Break Even Point                      65%


CONTENTS

INTRODUCTION

RAW MATERIALS

PROPERTIES

USES & APPLICATIONS

CLASSIFICATION OF CANDLE

MARKET SURVEY (GLOBAL)

ABOUT THE INDUSTRY

CANDLE - USER PREFERENCES

MARKET POTENTIAL (INDIA)

CANDLE BUSINESS AND EXPORT

IMPORT DATA OF CANDLE WAX

EXPORT DATA OF SCENTED WAX CANDLE

EXPORTERS OF CANDLE

PARAFFIN WAX POSITION IN INDIA AND ABROAD

SPECIFICATION OF WAX CANDLES

METHOD FOR MEASUREMENT OF MEAN HORIZONTAL LUMINOUS INTENSITY (MHLI)

METHOD FOR MEASUREMENT OF BREAKING STRESS OF CANDLE

METHOD OF TEST FOR DEFLECTION

DETAILS OF RAW MATERIALS AND ADDITIVES FOR CANDLE MANUFACTURE

COMPARISON OF RAW MATERIALS

MANUFACTURING PROCESS OF CANDLE

THE DIPPING PROCESS

THE POURING PROCESS

THE MOLDING OR CASTING PROCESS

MANUFACTURING DIAGRAM

FORMULATION OF CANDLES

OTHER FORMULATIONS

FLOW DIAGRAM FOR NON-DRIP CANDLE MANUFACTURE

FORMULATION OF CANDLE (GOOD QUALITY)

FORMULATION OF CANDLE MAKING

SMOKELESS CANDLES

FORMULATION OF SMOKELESS CANDLES

FORMULATION OF IMPORTED CANDLE WICKS

RAW MATERIAL USED IN CANDLE MANUFACTURE

GENERAL CONCEPTS OF MOULDING OR CASTING PROCESS

PROCESS OF MANUFACTURING OF SMOKELESS CANDLE

FLOW DIAGRAM OF MANUFACTURE OF SMOKELESS CANDLES

MANUFACTURING PROCESS OF MAGIC CANDLE

PROCESS DETAIL OF CANDLE MAKING

FORMULATION OF PARAFFIN WAX BASED CANDLE

MANUFACTURES OF COMPOSITE PARAFFIN CANDLES

SPEFICATIONS OF ONE SEMI AUTOMATIC CANDLE MAKING MACHINE OFFERED BY A MANUFACTURER

FLOW DIAGRAM FOR MANUFACTURE OF MAGIC CANDLES

CONTAINER CANDLE

FORMULATION OF CONTAINER CANDLE

FORMULATIONS OF MOSQUITO REPELLENT CANDLE

DIFFERENT METHOD FOR CANDLE MAKING

PROCESS FLOW DIAGRAM FOR MANUFACTURE OF MOSQUITO REPELLENT CANDLE

SUPPLIERS OF PLANT AND MACHINERIES

SUPPLIERS OF PLANT AND MACHINERIES (GLOBAL)

SUPPLIERS OF RAW MATERIALS

COMPLETE PLANT AND MACHINERY SUPPLIERS FOR CANDLES MAKING


APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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