Detailed Project Report (DPR) on cast polypropylene films (cpp film) (24 mt/day) [eiri/edpr/4453] j.c.: 2663xl

CAST POLYPROPYLENE FILMS (CPP FILM) (24 MT/Day)  

[CODE NO.4453] 

The term CPP is used in the plastics industry to describe polypropylene-based films produced by a cast extrusion process (Cast Polypropylene). Although there are some CPP films used for hygiene applications and synthetic paper (usually involving fillers and other additives), the term CPP is usually used to refer to high clarity films targeting lamination, metallization and packaging applications. The rapid quench achieved with chill rolls results in excellent film clarity and gloss.

CPP film, cast polypropylene film cast polypropylene, also known as unstretched polypropylene film, can be divided into general CPP (General CPP, referred to as GCPP) film, aluminized CPP (Metalize CPP, referred to as MCPP) film and Cooking grade CPP (Retort CPP, RCPP for short) film.

COST ESTIMATION

Plant Capacity                            24 MT/Day  

Land & Building (5000 sq.mt.)    Rs. 7.56  Cr    

Plant & Machinery                            Rs. 37.65 Cr 

Working Capital for 1 Month    Rs. 4.97  Cr 

Total Capital Investment                  Rs. 51.56 Cr 

Rate of Return                                  29%

Break Even Point                              54%

• INTRODUCTION
• CPP FILM IS PRINTED AND BAGGED FOR:
• PROPERTIES AND CHARACTERISTICS OF CAST POLYPROPYLENE FILM
• CPP FILMS AND USE THE FUNCTION
• CPP FILM FOR BREAD PACKAGING
• RAW MATERIALS AND FILM PROPERTIES
• APPLICATION OF CPP FILM
• TYPES AND GRADE OF CPP FILM
• PLAIN CPP FILM
• METALIZED CPP FILM
• WHITE CPP FILM
• BENEFITS/LAMINATION OF CAST EXTRUSION
• MARKET OVERVIEW OF CPP FILM
• METALLIC CPP FILMS ARE GROWING FASTER WITH NEW PRODUCT
• DEVELOPMENT AND EXCELLENT SEAL STRENGTH
• 20 – 30-MICRON CPP FILMS DOMINATE THE MARKET OWING TO HIGHER
• CONSUMPTION IN FLEXIBLE FOOD PACKAGING
• THE NORTH AMERICA CPP FILM MARKET IS GROWING WITH THE RISING
• AGRICULTURE AND FOOD & BEVERAGES SECTORS
• PRESENT MANUFACTURERS OF CPP FILMS (INDIA & ABROAD)
• CPP CAST FILM PRODUCTION DETAILS
• PROCESS CHARACTERISTICS OF MULTI-LAYER CO-EXTRUDED CAST FILM:
• TECHNICAL DETAILS OF CPP FILMS
• DETAILS OF EQUIPMENTS AND PROCESSING TRENDS IN CPP FILM
• A COEXTRUSION LINE OFFERS TWO MAIN POSSIBILITIES:
• WHY COEXTRUSION?
• PRODUCERS ARE MOVING TOWARD WIDER LINES TO INCREASE THEIR EFFICIENCY
• TRENDS IN CPP FILMS
• COMPARISON OF CPP FILM WITH OTHER’S PLASTIC FILM
• GENERAL COMPARISON
• TYPICAL PROPERTIES (1.0 MIL FILM)
• MANUFACTURING PROCESS OF CPP FILM (CAST POLYPROPYLENE FILM)
• FEATURES OF CPP FILM LINE
• SECOND, CPP CAST FILM PRODUCTION PROCESS OF THE MAIN POINTS:
• THIRD, THE MULTI-LAYER CO-EXTRUDED CAST FILM PROCESS CHARACTERISTICS:
• PROCESS IN DETAILS
• GRAVIMETRIC FEEDING SYSTEM
• EXTRUDER
• FILTRATION SYSTEM
• FLAT DIE SYSTEM
• COOLING UNIT
• AUTOMATIC GAUGE CONTROL SYSTEM
• CORONA TREATMENT
• WINDER
• COMPUTERIZED SUPERVISORY AND CONTROL SYSTEM
• THE MAIN TASKS OF THE COMPUTER ARE:
• PROCESS FLOW DIAGRAM
• TECHNICALITIES IN CPP FILM EXTRUSION
• EXTRUSION UNIT
• COOLING UNIT
• PULLING UNIT
• WINDING UNIT
• CPP FILM COMPOSITION
• SLIPPING PROPERTY: IT REFERS TO GOOD AND BAD SLIPPING
• CAST POLYPROPYLENE FILM LINES
• ALPHA CPP - CAST POLYPROPYLENE FILM LINES
• FINAL PRODUCT APPLICATION:
• QUALITY CONTROL AND TEST METHOD OF CPP FILM
• CPP FILM PRODUCTION LINE EQUIPMENTS
• CPP CAST FILM EQUIPMENT FEATURES:
• WHAT IS A CPP FILM?
• WHAT IS THE USE OF CPP FILM?
• CPP FILM IS PRINTED AND BAGGED FOR:
• 1. RAW MATERIAL MIXING, FEEDING SYSTEM
• 2. SINGLE SCREW EXTRUDER (THREE COEXTRUSION)
• 3. WICK TYPE HIGH EFFICIENCY SCREEN CHANGER
• 4. METERING PUMP
• 5. PRESSURE SENSOR AND MELT PIPE
• 6. CASTING DEVICE
• 7. TRACTION AND TRIMMING DEVICE;
• 8. AUTOMATICALLY CUT THE WINDER
• 9. AUTOMATIC THICKNESS MEASUREMENT SYSTEM,
• 10. CORONA TREATMENT AND COOLING SYSTEM
• 11. EDGE MATERIAL AUTOMATIC RECYCLING SYSTEM
• 12. ELECTRIC DRIVE SYSTEM
• 13. TEMPERATURE CONTROL SYSTEM
• 14. COMPUTER MONITORING SYSTEM AND SOFTWARE
• PRINCIPLES OF PLANT LAYOUT
• STORAGE LAYOUT:
• EQUIPMENT LAYOUT:
• SAFETY:
• PLANT EXPANSION:
• FLOOR SPACE:
• UTILITIES SERVICING:
• BUILDING:
• MATERIAL-HANDLING EQUIPMENT:
• RAILROADS AND ROADS:
• MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
• PLANT LOCATION FACTORS
• PRIMARY FACTORS
• 1. RAW-MATERIAL SUPPLY:
• 2. MARKETS:
• 3. POWER AND FUEL SUPPLY:
• 4. WATER SUPPLY:
• 5. CLIMATE:
• SPECIFIC FACTORS
• 6. TRANSPORTATION:
• A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
• 7. WASTE DISPOSAL:
• 8. LABOR:
• 9. REGULATORY LAWS:
• 10. TAXES:
• 11. SITE CHARACTERISTICS:
• 12. COMMUNITY FACTORS:
• 13. VULNERABILITY TO WARTIME ATTACK:
• 14. FLOOD AND FIRE CONTROL:
• EXPLANATION OF TERMS USED IN THE PROJECT REPORT
• 1. DEPRECIATION:
• 2. FIXED ASSETS:
• 3. WORKING CAPITAL:
• 4. BREAK-EVEN POINT:
• 5. OTHER FIXED EXPENSES:
• 6. MARGIN MONEY:
• 7. TOTAL LOAD:
• 8. LAND AREA/MAN POWER RATIO:
• PROJECT IMPLEMENTATION SCHEDULES
• INTRODUCTION
• PROJECT HANDLING
• PROJECT SCHEDULING
• PROJECT CONSTRUCTION SCHEDULE
• TIME SCHEDULE
• ADDRESSES OF RAW MATERIAL SUPPLIERS
• SUPPLIERS OF PLANT AND MACHINERIES (IMPORTED)
• ADDRESSES OF PLANT AND MACHINERY

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)