CASTOR OIL AND OTHER PRODUCTS
(OLEORESIN, TURKEY RED OIL, DCO, HCO, SEBACIC ACID, 12-HYDROXY STEARIC ACID WITH COLD PRESSED, CP GRADE, COMMERCIAL GRADE, SPECIAL FIRST GRADE CASTOR OIL)
[CODE NO.3992]
Castor oil is derived from the seeds of the plant Ricinus Communis, which occurs naturally in almost all tropical and near-tropical areas as a perennial. It is also widely found in temperate climates, but where frost occurs, the plant must be cultivated as an annual.
The seeds of the plant, commonly called castor beans, grow in clusters on spikes of the plant. The seed or bean itself is encased in a spiny outer shell, from which it may be separated by mechanically dehulling, or by sun-drying in the open until the casing splits. The bean itself consists approximately of 75% kernel and 25% husk. The oil content of the whole seed varies between 35-55%. A typical analysis will show: moisture - 5. 5%; oil -48.6%, protein - 17.9%; carbohydrate - 13.0%; fiber - 12.5%; and ash - 2.5%.
The oil is a rarity in nature, being almost a pure compound - about nine-tenths the glyceride of ricinoleic acid. The average fatty acid composition of castor oil is 86% ricinoleic, 8% oleic, 3%- linoleic. and 3% stearic and dihydroxystearic.
Although the mealy residue of bean following oil extraction is high in protein (about 35%) it is not suitable for use as a foodstuff due to the presence of the toxic albumin ricin. The ricin may be deactivated to some degree by steaming or heating. but since the bean also contains heat-stable allergenic materials, it is advisable not to use it as a feed ingredient.
COST ESTIMATION
Plant Capacity 11.0008 MT Day
Land & Building (6000 Sq.Mtr) Rs 3.18 Cr
Plant & Machinery Rs 2.32 Cr
Working Capital for 1 Month Rs 4.34 Cr
Total Capital Investment Rs.10.04 Cr
Rate of Return 30%
Break Even Point 52%
INTRODUCTION
CASTOR OIL DERIVATIVES
PROPERTIES AND SPECIFICATION OF CASTOR OIL GRADES
AND DERIVATIVES
PALE PRESSED CASTOR OIL
DEHYDRATED CASTOR OIL
FIRST SPECIAL GRADE CASTOR (FSG) OIL
HYDROGENATED CASTOR OIL
DEHYDRATED CASTOR OIL
SPECIFICATIONS OF DEHYDRATED CASTOR OIL
PROPERTIES AND COMPOSITION
COMPOSITION
STRUCTURE OF THE MAJOR COMPONENT OF CASTOR OIL.
USES AND APPLICATION
CASTOR OIL
FOOD AND PRESERVATIVE
MEDICINE
COATINGS
PRECURSOR TO INDUSTRIAL CHEMICALS
LUBRICATION
SAFETY
HYDROGENATED CASTOR OIL (HCO)
DEHYDRATED CASTOR OIL
PAINT SECTOR
INK SECTOR
FIRST SPECIAL GRADE (FSG) CASTOR OIL
APPLICATIONS:
PHYSICAL, CHEMICAL PROPERTIES AND SPECIFICATIONS:
MARKET OVERVIEW OF CASTOR OIL
SUPPLY–DEMAND DYNAMICS: GLOBAL
MARKET OVERVIEW OF CASTOR OIL DERIVATIVE
GLOBAL CASTOR OIL & DERIVATIVES MARKET SHARE, BY
APPLICATION 2018 (%)
CURRENT END USES FOR CASTOR OIL & DERIVATIVES
12-HSA
TOXICITY IN CASTOR MEAL
BENEFITS OF CASTOR CAKE AS A SOIL FERTILIZER
DEMAND OF HYDROGENATED CASTOR OIL
INDIGENOUS DEMAND FOR HCO
EXPORT DEMAND
ESTIMATED DEMAND FOR CASTOR OIL FOR HCO PRODUCTION
DEMAND OF DEHYDRATED CASTOR OIL
INDIGENOUS DEMAND
EXPORT DEMAND
DEMAND
COLD PRESSED CASTOR OIL
BENEFITS OF COLD PRESSED CASTOR OIL
CASTOR OIL FOR FIGHTING DISEASES
CASTOR OIL FOR SKIN AND HAIR
DERIVATION AND SPECIFICATIONS OF DIFFERENT GRADES (CASTOR
OIL AND DERIVATIVES)
CASTOR OIL AREA PRODUCTION AND YIELD
STATE – WISE AREA, PRODUCTION AND YIELD OF CASTOR SEEDS
IN INDIA
SPECIFICATION OF RICINOLEIC ACID
CHEMICAL PROPERTIES
USES AND APPLUICATION OF RICINOLEIC ACID
SPECIFICATON OF UNDECYLENIC ACID
SPECIFICATIONS:
USES ANS APPLICATION OF UNDECYLENIC ACID
MANUFACTURING PROCESS OF CASTOR OIL
SETTLING AND DEGUMMING OF THE OIL:
DETAILED MANUFACTURING PROCESS OF CASTOR OIL
THESE PROCEDURES ARE:
EXPRESSION PLANT FLOW SHEET
EXPRESSION EXTRACTION PLANT FLOW SHEET
THE PROCESSING EQUIPMENT
SOLVENT EXTRACTION
PROCESS FLOW DIAGRAM
METHOD OF CASTOR OIL REFINING
FILTRATION AND PURIFICATION OF CASTOR OIL
REFINING THE CASTOR OIL
DETAILS OF CASTOR OIL EXTRACTION
MANUFACTURING PROCESS OF COMMERCIAL GRADE CASTOR OIL
PROCESS FLOW DIAGRAM OF COMMERCIAL CASTOR OIL
MANUFACTURING PROCESS OF CASTOR OIL (FIRST SPECIAL GRADE)
PROCESS FLOW DIAGRAM OF FIRST SPECIAL GRADE CASTOR OIL
MANUFACTURING PROCESS OF CASTOR OIL (COLD PRESSED GRADE)
PROCESS FLOW DIAGRAM OF COLD PRESSED CASTOR OIL
MANUFACTURING PROCESS OF PP GRADE CASTOR OIL
MANUFACTURING PROCESS OF B.P. GRADE CASTOR OIL
MANUFACTURING PROCESS OF DCO (DEHYDRATED CASTOR OIL)
PRE-TREATMENT OF RAW MATERIALS
REACTION DETAILS
MANUFACTURING PROCESS FOR CASTOR OIL DERIVATIVE OLEORESIN
COMPOSITION AND PROPERTIES OF DEHYDRATED CASTOR OILS
TABLE - INDIAN STANDARD SPECIFICATIONS FOR CASTOR OIL
DISTILLATION PROCESS OF EXTRACTING OLEO RESIN
PERFORMANCE MEASURMENTS IN FRACTIONAL DISTILLATION COLUMN
PROCESS FLOW DIAGRAM FOR CASTOR OIL DERIVATIVE OLEO-RESIN
MANUFACTURING PROCESS OF SULPHONATED CASTOR OIL (TRO)
FORMULA NO. 1:
MATERIAL REQUIRED:-
PROCESS:-
FORMULA NO. 2:-
FORMULA NO. 3:-
FORMULA NO. 4:-
PROCESS:-
PROCESS FLOW SHEET FOR TURKEY RED OIL
MANUFACTURING PROCESS IN DETAILS FOR DEHYDRATED
CASTOR OIL (DCO)
GENERAL DESCRIPTION
THE CONDITIONS REQUIRED FOR THE DEHYDRATION OF CASTOR
OIL IS AS FOLLOWING -
PROCESS DETAILS:-
REQUIREMENT FOR DEHYDRATED CASTOR ACIDS
PROCESS FLOW SHEET OF DEHYDRATED CASTOR OIL (DCO)
MANUFACTURING PROCESS OF HCO (HYDROGENATED CASTOR OIL)
IN DETAILS
NOTE:-
STORAGE, HANDLING, PACKING AND TRANSPORT REQUIREMENTS
WORKSHOP FACILITIES
BY-PRODUCTS
PROCESS FLOW SHEET FOR HCO
HYDROGENATED CASTOR OIL (HCO) FLAKES/POWDER
MANUFACTURING PROCESS OF SEBACIC ACID
METHOD FOR PREPARING SEBACIC ACID AND OCTANOL-2
DESCRIPTIONS
EXAMPLE 1: WITH 2-ETHYL HEXANOIC ACID AND CASTOR OIL
EXAMPLE 2: WITH 2-ETHYL HEXANOIC ACID AND RICINOLEIC ACID
EXAMPLE 5: CONTROL WITH CASTOR OIL, BUT WITH NO THINNING AGENT
EXAMPLE 6: WITH ISONONANOIC ACID AND CASTOR OIL
EXAMPLE 7: WITH 2-ETHYL HEXYL ALDEHYDE AND CASTOR OIL
EXAMPLE 8: WITH ISOALDEHYDES, ISOALCOHOLS AND ISOCARBOXYLIC
ACIDS AND CASTOR OIL 114
EXAMPLE 9: WITH ISODECANOIC ACID AND CASTOR OIL
EXAMPLE 10: WITH ISOVALERIC ACID AND CASTOR OIL
EXAMPLE 11: WITH ISOOCTANOIC ACID AND RICINOLEIC ACID
EXAMPLE 12: WITH 2-METHYL UNDECANAL AND CASTOR OIL
EXAMPLE 13: WITH TRIDECYL ALCOHOL AND CASTOR OIL
MANUFACTURING PROCESS OF 12-HYDROXY STEARIC ACID
RAW MATERIAL CALCULATION FOR OLEORESIN
MATERIAL SAFETY DATA SHEET (MSDS) FOR REFINED CASTOR OIL
FIRST SPECIAL GRADE (FSG)
REFINED CASTOR OIL FIRST SPECIAL GRADE (FSG)
COMPOSITION / DATA ON COMPOSITION
HAZARD IDENTIFICATION SIGNS-SYMPTOMS OF OVEREXP/FIRST AID MEASURES:
MEASURE IN CASE OF FIRE
MEASURE BY ACCIDENTAL SPILLAGE / LEAKAGE
STORAGE AND HANDLING
EXPOSURE LIMITATION AND PERSONAL PROTECTION EQUIPMENT
PHYSICAL DATA AND CHEMICAL DATA
STABILITY AND REACTIVITY
INFORMATION ON TOXICITY
INFORMATION ON ECOLOGICAL EFFECTS
RECOMMENDED DISPOSAL PROCEDURE
TRANSPORT REGULATIONS
REGULATIONS
TEST PARAMETERS OF FIRST SPECIAL GRADE CASTOR OIL
MANUFACTURING PROCESS OF RICINOLEIC ACID
REACTION
PROCESS FLOW DIAGRAM
MANUFACTURING FROCESS OF UNDECYLENIC ACID
PROCESS FLOW DIAGRAM
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF STORAGE BINS
SUPPLIERS OF OIL CLARIFYING FILTER PRESS
SUPPLIERS OF DEHYDRATOR (REACTORS MADE OF M.S)
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF DISTILLATION COLUMN
SUPPLIERS OF LABORATORY EQUIPMENTS
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF CASTOR BEANS
SUPPLIERS OF ETHYL ALCOHOL
SUPPLIERS OF SODIUM BISULPHATE
SUPPLIERS OF SULPHURIC ACID
SUPPLIERS OF CAUSTIC SODA
SUPPLIERS OF CHEMICALS
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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