Detailed Project Report (DPR) on chlorinated paraffin wax (cpw)

CHLORINATED PARAFFIN WAX (CPW)
[CODE NO. 3013]  

CPWs are chlorinated normal-alkanes with carbon chain lengths of between 10 and 30 carbon atoms and chlorinated to 40% to 70% by weight.

General formula for Chlorinated ParaffinsCxH(2x-y+2)Cly

Chlorinated paraffins (CPW) are made by chlorinating the paraffin fractions obtained from petroleum distillation. The paraffins are reacted with chlorine, resulting in chlorinated paraffins with varying degree of chlorination.

     Chlorinated paraffins are classified as chlorinated hydrocarbons that have the general formula [CnH(2n-y)+2]  cly. They were first prepared in 1858 by P.A  Bolley. Significant commercial use of chlorinated paraffin did not develop until  the early  1930,  when they were first used for fire retardant and waterproof canvas material and in the material working  industry as  extreme  pressure  additives for lubricating oils.  The raw materials  used for chlorination consists of petroleum  fractions such as normal paraffin { at least 98% Linear and wax  freestones averaging as many as twenty from carbon atoms. There are a number of raw materials available however. These used for the production of Chlorinated paraffin’s fall into three categories:-

     1.    a   C12  fraction  that  normally   includes    C9-C12 hydrocarbons

     2.     a  C15  fractions  that  normally  includes   c13-C17 hydrocarbons.

     3.    a C24 fraction normally includes C20--30  hydrocarbon. The selection of a particular raw materials is dependent on the properties of the finished chlorinated paraffin. In metal contaminations are kept low as economically feasible since their presence results in products with Undesirable properties.

PHYSICAL & CHEMICAL PROPERTIES

     Commercial chlorinated paraffins have20-70% chlorine content. The bulk of the manufactured product fall with in the 40-70% cl  range. Table I contains a list  of   commercial chlorinated paraffins.. The important physical properties of the chlorinated paraffins include viscosity, solubility, Colour & thermal instability. For a given paraffin, increasing chlorine content enhances viscosity and specific gravity.

 
     Chlorinated paraffins are miscible with many organic solvents such as aliphatic, aromatic, and terpene hydrocarbon, chlorinated  aliphatic  and aromatic  hydrocarbons,  hydrogenated napthas  and ketons, esters and drying oils. They are  insoluble  in  water, glycerol and the glycols. Water emulsions can be  made with the use of proper emulsifying agents.


     Chlorinated paraffins are relatively inert materials. Prolonged  exposure to heat  or light   can cause dehydrochlorination. Depending upon Condition of exporoure, this can occur rapidly causing a darkening of the material.  The presence of aluminium, Zinc and iron will catalyze  the  dehydro chlorination.

     Stabilizers are normally added for storage purposes. Special or higher amounts of  stabiliser may  be used  if  conditions warrant. Common stabilizers used  are  unaligned epoxidized soyabean oils, penta erythritol, Organomettallic tin compounds or certain lead or cadmium compounds.


     Water emulsions can be made with the use of proper emulsifying agents.


COST ESTIMATION

Plant Capacity                                                50.00 MT/day
Land & Building (8000 Sq.Mtr)                    Rs. 5.90  Cr
Plant & Machinery                                          Rs. 12.17 Cr
W.C. for 2 Months                                           Rs. 23.77  Cr
Total Capital Investment                              Rs. 42.94  Cr
Rate of Return                                               31%
Break Even Point                                           44%


INTRODUCTION                                            
USES & APPLICATIONS                                        
B.I.S. SPECIFICATION                                        
HANDLING & STORAGE OF CHLORINATED PARAFFIN                    
MARKET SURVEY & FUTURE SCOPE                                
APPRENT CONSUMPTION OF CHLORINATED PARAFFIN WAX                
ESTIMATED DEMAND OF CHLORINATED PARAFFIN WAX                
DETAILED EXPORT DATA OF CHLORINATED PARAFFIN WAX                
HOW VARIOUS COMMERCIAL PRODUCTS DIFFER? MAJOR PRODUCERS        
WHAT ARE THE MAJOR WAX MARKETS?                            
U.S. WAX PRODUCTION DATA                                    
WHO ARE THE AMERICAN WAX PRODUCERS?                        
HOW WILL WAX MANUFACTURING DEVELOP IN THE FUTURE?            
PRESENT MANUFACTURERS/SUPPLIERS OF CHLORINATED
PARAFFIN WAX (CPW)                                        
LIST OF BUYERS FOR CPW                                    
HOOKER INDUSTRIAL CORPORATION U.S.A                        
OVERSEAS MANUFACTURERS OF CHLORINATED PARAFFIN WAX (CPW)    
DETAILS OF RAW MATERIALS                                    
STORAGE HANDLING & SHIPPING OF CHLORINE                        
TRANSFER OF CHLORINE                                    
MANUFACTURING PROCESS                                    
HYDRO CHLORINATION, DEHYDRO CHLORINATION                    
CHLORINATION PROCESS                                    
PROCESS & MANUFACTURE OF CHLORINATED PARAFFINS                
INVENTORY CONTROLS AND TEST                                
PROCESS FLOW SHEET                                        
PLANT LAYOUT                                            
SUPPLIERS OF RAW MATERIALS                                
COMPLETE PLANT AND EQUIPMENTS                            
SUPPLIERS FOR CPW                                        
SUPPLIERS OF PLANT & MACHINERIES                            


APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET