Detailed Project Report (DPR) on choline chloride (choline hydroxide and hcl)

Detailed Project Report (DPR) on choline chloride  (choline hydroxide and hcl)
CHOLINE CHLORIDE 
(CHOLINE HYDROXIDE AND HCL)
[CODE NO.3947]  
 
 
Choline chloride is an essential nutrient commonly found in eggs, chicken, and number of other foods.
 
Applications: choline chloride is a standard component of cell culture media that serves as a phospholipid precursor for the cells.
 
Mechanism of action: Choline serves as a precursor component to two major cell membrane components: phosphatidylcholine and sphingomyelin. In addition, choline functions as a methyl group donor to several different substrates.
 
The product is generally referred to as B Complex Vitamin, which is basically poultry, feed supplement.
 
The product is manufactured in three steps batch process, which involves neutralization of Hydrochloric Acid with Trimethyl Amine to form Trimethyl Amine Hydrochloride. Ethylene Oxide is then added to Trimethyl Amine Hydrochloride to form Choline Chloride solution. The solution is then concentrated under vacuum to a pre determined percentage solution. Dry Choline Chloride is produced by blending in a mixer batch wise Liquid Choline Chloride with solid carriers. This blend is then fed to a Rotary Dryer where moisture is removed. This is then fed in Rotary Cooler to bring down the temperature of the mass to Atmospheric Temperature. Finally the dry choline chloride is Milled and filled in bags.
 
 
COST ESTIMATION
 
Plant  Capacity              :       12 MT/day                     
Land & Building (4000 Sq.MT) : Rs. 2.27 Cr
Plant & Machinery : Rs. 1.00 Cr
Working Capital for 2 Month : Rs  3.38 Cr
Total Capital Investment : Rs. 6.82 Cr 
Rate of Return : 55%
Break Even Point : 34%
 
 
INTRODUCTION
RAW MATERIALS
PRODUCT DETAILS:
USES AND APPLICATION
PROPERTIES
SPECIFICATION OF CHOLINE CHLORIDE
MARKET OVERVIEW OF CHOLINE CHLORIDE
GLOBAL FEED MARKET
INDIAN ANIMAL FEED MARKET
INDIAN ANIMAL FEED MARKET STRUCTURE
ANIMAL FEED CONSUMPTION AND GROWTH IN INDIA
POULTRY FEEDING SYSTEM IN INDIA
STATE-WISE POULTRY FEED REQUIREMENT
MANUFACTURING PROCESS OF CHOLINE CHLORIDE (CHOLINE 
    HYDROXIDE AND HCL REACTION)
REACTION
PROCESS FLOW DIAGRAM
CHOLINE CHLORIDE FROM HCL AND TMA
MINIMUM REQUIREMENT OF VARIOUS BREED/STRAIN (G/MT OF FEED)
MATERIAL SAFETY DATA SHEET FOR CHOLINE CHLORIDE
PRODUCT IDENTIFIERS:
HAZARDS IDENTIFICATION
CLASSIFICATION OF THE SUBSTANCE OR MIXTURE
LABEL ELEMENTS
OTHER HAZARDS
COMPOSITION/INFORMATION ON INGREDIENTS
SUBSTANCES
FIRST AID MEASURES
DESCRIPTION OF FIRST AID MEASURES
GENERAL ADVICE
IF INHALED
IN CASE OF SKIN CONTACT
IN CASE OF EYE CONTACT
IF SWALLOWED
MOST IMPORTANT SYMPTOMS AND EFFECTS, BOTH ACUTE AND DELAYED
FIREFIGHTING MEASURES
EXTINGUISHING MEDIA
SUITABLE EXTINGUISHING MEDIA
SPECIAL HAZARDS ARISING FROM THE SUBSTANCE OR MIXTURE
ADVICE FOR FIREFIGHTERS
ACCIDENTAL RELEASE MEASURES
ENVIRONMENTAL PRECAUTIONS
METHODS AND MATERIALS FOR CONTAINMENT AND CLEANING UP
HANDLING AND STORAGE
PRECAUTIONS FOR SAFE HANDLING
CONDITIONS FOR SAFE STORAGE, INCLUDING ANY INCOMPATIBILITIES
EXPOSURE CONTROLS/PERSONAL PROTECTION
CONTROL PARAMETERS
EXPOSURE CONTROLS
APPROPRIATE ENGINEERING CONTROLS
PERSONAL PROTECTIVE EQUIPMENT
EYE/FACE PROTECTION
SKIN PROTECTION
BODY PROTECTION
RESPIRATORY PROTECTION
CONTROL OF ENVIRONMENTAL EXPOSURE
PHYSICAL AND CHEMICAL PROPERTIES
INFORMATION ON BASIC PHYSICAL AND CHEMICAL PROPERTIES
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
1.   RAW-MATERIAL SUPPLY:
2.   MARKETS:
3.   POWER AND FUEL SUPPLY:
4.   WATER SUPPLY:
5.   CLIMATE:
6.   TRANSPORTATION:
7.   WASTE DISPOSAL:
8.   LABOR:
9.   REGULATORY LAWS:
10.  TAXES:
11.  SITE CHARACTERISTICS:
12.  COMMUNITY FACTORS:
13.  VULNERABILITY TO WARTIME ATTACK:
14.  FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TERM LOANS:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF MIXER/BLENDERS
SUPPLIERS OF PULVERIZERS
SUPPLIERS OF BAG FILLING AND SEALING MACHINES
SUPPLIERS OF WEIGHING MACHINE
SUPPLIERS OF RAW MATERIALS
 
 
 
APPENDIX – A:
 
 1.  COST OF PLANT ECONOMICS  
 2.  LAND & BUILDING                                 
 3.  PLANT AND MACHINERY                             
 4.  FIXED CAPITAL INVESTMENT                         
 5.  RAW MATERIAL                                     
 6.  SALARY AND WAGES                                 
 7.  UTILITIES AND OVERHEADS                         
 8.  TOTAL WORKING CAPITAL                           
 9.  COST OF PRODUCTION                               
10.  PROFITABILITY ANALYSIS                           
11.  BREAK EVEN POINT                                 
12.  RESOURCES OF FINANCE                       
13.  INTEREST CHART                                   
14.  DEPRECIATION CHART                               
15.  CASH FLOW STATEMENT                               
16.  PROJECTED BALANCE SHEET      
 
 
 

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