Industry Overview
Choline chloride is an essential nutrient found naturally in eggs, chicken, and various other foods. It is widely used as a poultry feed supplement and is generally associated with the B-complex vitamin group. Choline also has important applications in cell culture media, where it serves as a precursor for phosphatidylcholine and sphingomyelin, two major components of cell membranes. In addition, choline functions as a methyl group donor for several substrates.
The manufacturing process described in this project report is a batch process involving three principal stages. Hydrochloric acid is first neutralized with trimethylamine to produce trimethylamine hydrochloride. Ethylene oxide is subsequently reacted with trimethylamine hydrochloride to form a choline chloride solution. The solution is concentrated under vacuum to achieve the predetermined concentration. Dry choline chloride is produced by batch-wise blending of liquid choline chloride with solid carriers, followed by rotary drying to remove moisture. The material is then cooled in a rotary cooler, milled, and packed into bags.
Cost Estimation
| Cost Parameter | Value |
|---|---|
| Plant Capacity | 12 MT/day |
| Land & Building (4000 Sq.MT) | Rs. 2.27 Cr |
| Plant & Machinery | Rs. 1.00 Cr |
| Working Capital for 2 Month | Rs 3.38 Cr |
| Total Capital Investment | Rs. 6.82 Cr |
| Rate of Return | 55% |
| Break Even Point | 34% |
Content Index
- INTRODUCTION
- RAW MATERIALS
- PRODUCT DETAILS:
- USES AND APPLICATION
- PROPERTIES
- SPECIFICATION OF CHOLINE CHLORIDE
- MARKET OVERVIEW OF CHOLINE CHLORIDE
- GLOBAL FEED MARKET
- INDIAN ANIMAL FEED MARKET
- INDIAN ANIMAL FEED MARKET STRUCTURE
- ANIMAL FEED CONSUMPTION AND GROWTH IN INDIA
- POULTRY FEEDING SYSTEM IN INDIA
- STATE-WISE POULTRY FEED REQUIREMENT
- MANUFACTURING PROCESS OF CHOLINE CHLORIDE (CHOLINE HYDROXIDE AND HCL REACTION)
- REACTION
- PROCESS FLOW DIAGRAM
- CHOLINE CHLORIDE FROM HCL AND TMA
- MINIMUM REQUIREMENT OF VARIOUS BREED/STRAIN (G/MT OF FEED)
- MATERIAL SAFETY DATA SHEET FOR CHOLINE CHLORIDE
- PRODUCT IDENTIFIERS:
- HAZARDS IDENTIFICATION
- CLASSIFICATION OF THE SUBSTANCE OR MIXTURE
- LABEL ELEMENTS
- OTHER HAZARDS
- COMPOSITION/INFORMATION ON INGREDIENTS
- SUBSTANCES
- FIRST AID MEASURES
- DESCRIPTION OF FIRST AID MEASURES
- GENERAL ADVICE
- IF INHALED
- IN CASE OF SKIN CONTACT
- IN CASE OF EYE CONTACT
- IF SWALLOWED
- MOST IMPORTANT SYMPTOMS AND EFFECTS, BOTH ACUTE AND DELAYED
- FIREFIGHTING MEASURES
- EXTINGUISHING MEDIA
- SUITABLE EXTINGUISHING MEDIA
- SPECIAL HAZARDS ARISING FROM THE SUBSTANCE OR MIXTURE
- ADVICE FOR FIREFIGHTERS
- ACCIDENTAL RELEASE MEASURES
- ENVIRONMENTAL PRECAUTIONS
- METHODS AND MATERIALS FOR CONTAINMENT AND CLEANING UP
- HANDLING AND STORAGE
- PRECAUTIONS FOR SAFE HANDLING
- CONDITIONS FOR SAFE STORAGE, INCLUDING ANY INCOMPATIBILITIES
- EXPOSURE CONTROLS/PERSONAL PROTECTION
- CONTROL PARAMETERS
- EXPOSURE CONTROLS
- APPROPRIATE ENGINEERING CONTROLS
- PERSONAL PROTECTIVE EQUIPMENT
- EYE/FACE PROTECTION
- SKIN PROTECTION
- BODY PROTECTION
- RESPIRATORY PROTECTION
- CONTROL OF ENVIRONMENTAL EXPOSURE
- PHYSICAL AND CHEMICAL PROPERTIES
- INFORMATION ON BASIC PHYSICAL AND CHEMICAL PROPERTIES
- PRINCIPLES OF PLANT LAYOUT
- PLANT LOCATION FACTORS
- 1. RAW-MATERIAL SUPPLY:
- 2. MARKETS:
- 3. POWER AND FUEL SUPPLY:
- 4. WATER SUPPLY:
- 5. CLIMATE:
- 6. TRANSPORTATION:
- 7. WASTE DISPOSAL:
- 8. LABOR:
- 9. REGULATORY LAWS:
- 10. TAXES:
- 11. SITE CHARACTERISTICS:
- 12. COMMUNITY FACTORS:
- 13. VULNERABILITY TO WARTIME ATTACK:
- 14. FLOOD AND FIRE CONTROL:
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- 1. DEPRECIATION:
- 2. FIXED ASSETS:
- 3. WORKING CAPITAL:
- 4. BREAK-EVEN POINT:
- 5. OTHER FIXED EXPENSES:
- 6. MARGIN MONEY:
- 7. TERM LOANS:
- 8. TOTAL LOAD:
- 9. LAND AREA/MAN POWER RATIO:
- PROJECT IMPLEMENTATION SCHEDULES
- INTRODUCTION
- PROJECT HANDLING
- PROJECT SCHEDULING
- PROJECT CONSTRUCTION SCHEDULE
- TIME SCHEDULE
- SUPPLIERS OF PLANT AND MACHINERY
- SUPPLIERS OF MIXER/BLENDERS
- SUPPLIERS OF PULVERIZERS
- SUPPLIERS OF BAG FILLING AND SEALING MACHINES
- SUPPLIERS OF WEIGHING MACHINE
- SUPPLIERS OF RAW MATERIALS
Appendix
- 1. COST OF PLANT ECONOMICS
- 2. LAND & BUILDING
- 3. PLANT AND MACHINERY
- 4. FIXED CAPITAL INVESTMENT
- 5. RAW MATERIAL
- 6. SALARY AND WAGES
- 7. UTILITIES AND OVERHEADS
- 8. TOTAL WORKING CAPITAL
- 9. COST OF PRODUCTION
- 10. PROFITABILITY ANALYSIS
- 11. BREAK EVEN POINT
- 12. RESOURCES OF FINANCE
- 13. INTEREST CHART
- 14. DEPRECIATION CHART
- 15. CASH FLOW STATEMENT
- 16. PROJECTED BALANCE SHEET
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