Detailed Project Report (DPR) on co-extruded multilayer (5 layer) film with multi colour rotogravare printing (for flexible packaging)

Detailed Project Report (DPR) on co-extruded multilayer (5 layer) film with multi colour rotogravare printing (for flexible packaging)

CO-EXTRUDED MULTILAYER (5 LAYER) FILM WITH MULTICOLOUR ROTOGRAVURE PRINTING
(FOR FLEXIBLE PACKAGING)
[CODE NO.3098]



Coextrusion is the simultaneous extrusion of two or more different polymer through separate extruders and one die to produce multilayered films. After extrusion the film is formed by casting or blowing.

Coextruded film can combine favourable properties of two or more thermoplastic materials in one composite.

The individual layer of a composite is carefully selected to render specific end use characteristics.

Coextruded multilayer bottles are light weight, shatter resistant, withstand high temperature, have barrier properties to oxygen and moisture and are squeezable.

The Multilayer films as name suggests is a combination of various materials manufactured by the process known as Blown film co-extrusion into one homogenous film but with distinct individual character.

COST ESTIMATION

Plant  Capacity                               :       2.00 TON/day                 
Land & Building (1500 Sq.MT)    :    Rs. 1.90  Cr
Plant & Machinery                          :    Rs. 2.80  Cr
Working Capital for 2 Months      :    Rs. 1.36  Cr
Total Capital Investment               :    Rs. 6.16  Cr
Rate of Return                                 :    27%
Break Even Point                             :    57%


INTRODUCTION    
PROPERTIES    
ADVANTAGE OF CO-EXTRUDED MULTILAYER FILM    
RAW MATERIALS    
PROPERTIES AND CHARACTERISTICS OF MULTI LAYER CO-EXTRUDED FILM    
FEATURES OF FIVE LAYER FILM    
USES & APPLICATION    
QUALITY SPECIFICATION    
B.I.S. SPECIFICATION    
MARKET SURVEY    
PRODUCTION OF COEXTRUDED MULTILAYER FILM    
GLOBAL MARKET OF FLEXIBLE PACKAGING    
PRESENT MANUFACTURERS OF FIVE LAYER CO-EXTRUDED MULTILAYER FILMS    
TECHNIQUES OF CO-EXTRUSION    
MANUFACTURING PROCESS    
PROCESS FLOW SHEET FOR CO-EXTRUDED MULTILAYER (5-LAYER) FILMS    
BLOWN FILM EXTRUSION PROCESS    
DETAILS OF FILM BLOWING PROCESS    
SWOT ANALYSIS    
TECHNOLOGY AND RECOMMENDATIONS    
PLANT LAYOUT    
PRINCIPLES OF PLANT LAYOUT    
PLANT LOCATION FACTORS    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
PROJECT IMPLEMENTATION SCHEDULES    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF PLANT AND MACHINERY FOR FIVE LAYER CO-EXTRUDED
MULTILAYER FILM    
OTHER MACHINERY SUPPLIERS    
RAW MATERIAL SUPPLIERS    


APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET      
                      

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