Industry Overview
Coextrusion is an advanced polymer processing technique in which two or more different polymers are extruded simultaneously through separate extruders and a common die to produce multilayer films. The process enables the combination of the desirable properties of different thermoplastic materials into a single composite structure, with each layer selected to provide specific performance characteristics for the intended application.
Coextruded multilayer films are manufactured through blown film co-extrusion technology, creating a homogeneous film with distinct layers that deliver enhanced functional properties. These films offer advantages such as improved barrier performance, strength, flexibility, and suitability for specialized packaging applications. Multilayer coextruded bottles produced using this technology are lightweight, shatter resistant, capable of withstanding high temperatures, and provide protection against oxygen and moisture while maintaining squeezability.
The technology plays an important role in flexible packaging applications where combining multiple material properties is essential for achieving product protection, durability, and performance requirements.
Cost Estimation
| Plant Capacity | 6 MT/Day |
|---|---|
| Land & Building (2000 sq.mt.) | Rs. 1.82 Cr |
| Plant & Machinery | Rs. 7.14 Cr |
| Working Capital for 2 Months | Rs. 3.82 Cr |
| Total Capital Investment | Rs. 13.89 Cr |
| Rate of Return | 35% |
| Break Even Point | 51% |
Content Index
- INTRODUCTION
- PROPERTIES
- ADVANTAGE OF CO-EXTRUDED MULTILAYER FILM
- RAW MATERIALS
- PROPERTIES AND CHARACTERISTICS OF MULTI LAYER CO-EXTRUDED FILM
- FEATURES OF FIVE LAYER FILM
- USES & APPLICATION
- QUALITY SPECIFICATION
- B.I.S. SPECIFICATION
- MARKET SURVEY
- PRODUCTION OF COEXTRUDED MULTILAYER FILM
- GLOBAL MARKET OF FLEXIBLE PACKAGING
- PRESENT MANUFACTURERS OF FIVE LAYER CO-EXTRUDED MULTILAYER FILMS
- TECHNIQUES OF CO-EXTRUSION
- MANUFACTURING PROCESS
- PROCESS FLOW SHEET FOR CO-EXTRUDED MULTILAYER (5-LAYER) FILMS
- BLOWN FILM EXTRUSION PROCESS
- DETAILS OF FILM BLOWING PROCESS
- SWOT ANALYSIS
- TECHNOLOGY AND RECOMMENDATIONS
- PLANT LAYOUT
- PRINCIPLES OF PLANT LAYOUT
- PLANT LOCATION FACTORS
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- PROJECT IMPLEMENTATION SCHEDULES
- SUPPLIERS OF PLANT AND MACHINERY
- SUPPLIERS OF PLANT AND MACHINERY FOR FIVE LAYER CO-EXTRUDED MULTILAYER FILM
- OTHER MACHINERY SUPPLIERS
- RAW MATERIAL SUPPLIERS
- EXTRUSION COATING LAMINATION PLANT
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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