CO-EXTRUDED MULTILAYER (5 LAYER) FILM WITH MULTICOLOUR ROTOGRAVURE PRINTING & LAMINATION (FOR FLEXIBLE PACKAGING)
[EIRI/EDPR/4777] J.C: 2997XL
INTRODUCTION
Coextrusion is the simultaneous extrusion of two or more different polymer through separate extruders and one die to produce multilayered films. After extrusion the film is formed by casting or blowing.
Coextruded film can combine favourable properties of two or more thermoplastic materials in one composite.
The individual layer of a composite is carefully selected to render specific end use characteristics.
Coextruded multilayer bottles are light weight, shatter resistant, withstand high temperature, have barrier properties to oxygen and moisture and are squeezable.
The Multilayer films as name suggests is a combination of various materials manufactured by the process known as Blown film co-extrusion into one homogenous film but with distinct individual character.
COST ESTIMATION
Plant Capacity 6 MT/Day
Land & Building (2000 sq.mt.) Rs. 1.82 Cr
Plant & Machinery Rs. 7.14 Cr
Working Capital for 2 Months Rs. 3.82 Cr
Total Capital Investment Rs. 13.89 Cr
Rate of Return 35%
Break Even Point 51%
CONTENTS
INTRODUCTION
PROPERTIES
ADVANTAGE OF CO-EXTRUDED MULTILAYER FILM
RAW MATERIALS
PROPERTIES AND CHARACTERISTICS OF MULTI LAYER CO-EXTRUDED FILM
FEATURES OF FIVE LAYER FILM
USES & APPLICATION
QUALITY SPECIFICATION
B.I.S. SPECIFICATION
MARKET SURVEY
PRODUCTION OF COEXTRUDED MULTILAYER FILM
GLOBAL MARKET OF FLEXIBLE PACKAGING
PRESENT MANUFACTURERS OF FIVE LAYER CO-EXTRUDED MULTILAYER FILMS
TECHNIQUES OF CO-EXTRUSION
MANUFACTURING PROCESS
PROCESS FLOW SHEET FOR CO-EXTRUDED MULTILAYER (5-LAYER) FILMS
BLOWN FILM EXTRUSION PROCESS
DETAILS OF FILM BLOWING PROCESS
SWOT ANALYSIS
TECHNOLOGY AND RECOMMENDATIONS
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF PLANT AND MACHINERY FOR FIVE LAYER CO-EXTRUDED
MULTILAYER FILM
OTHER MACHINERY SUPPLIERS
RAW MATERIAL SUPPLIERS
EXTRUSION COATING LAMINATION PLANT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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