Industry Overview
Coconut shells are important raw materials for producing charcoal, particularly in developing countries such as Indonesia, India, and Malaysia. Coconut shell charcoal is valued for its useful characteristics and can also be processed into powder for manufacturing granular activated carbon. Its pleasant smell and high calorific value make coconut charcoal suitable for cooking, while coconut shell charcoal briquettes are used in food and metallurgy industries and as a fuel.
Coconut shell charcoal is commonly produced through pyrolysis in a special charcoal kiln, where dried and mature shells are heated with a limited supply of oxygen. The carbonization process is followed by crushing the charcoal into powder for briquette production. Coconut shell charcoal briquettes are considered an eco-friendly product made from a sustainable natural resource, with the report noting low ash content and suitability for safe combustion.
Activated charcoal, also known as activated carbon or active carbon, refers to amorphous carbon with higher absorption capacity than ordinary wood or animal charcoal. Industrial activated carbons are available as pellets, granules, and fine powders and are used for decolorizing, gas absorption, metal absorption, and medicinal applications. A wide range of raw materials, including coal, petroleum coke, wood charcoal, coconut shells, agricultural residues, and industrial wastes, can be used for producing activated carbon through gas or chemical activation.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 7.2 MT/Day |
| Land & Building (1 Acre) | Rs. 1.75 Cr |
| Plant & Machinery | Rs. 74 Lac |
| Working Capital for 2 Months | Rs. 13 Lac |
| Total Capital Investment | Rs. 3.10 Cr |
| Rate of Return | 35% |
| Break Even Point | 52% |
Content Index
- INTRODUCTION
- DECOLORISING CHARCOAL
- GAS ABSORBENT CARBONS
- METAL ABSORBENT CHARS
- MEDICINAL CARBONS
- USES AND APPLICATION OF COCONUT SHELL CHARCOAL
- B.I.S. SPECIFICATIONS
- SPECIFICATION OF CHARCOAL
- MARKET OVERVIEW OF COCONUT SHELL CHARCOAL & ACTIVATED CARBON
- OVERVIEW OF COCONUT SHELL POWDER
- UNIFORM QUALITY AND COMPOSITION:
- HIGH FLUCTUATING PRICES OF RAW MATERIAL:
- MANUFACTURING PROCESS OF COCONUT SHELL CHARCOAL
- PROCESS FLOW DIAGRAM
- METHODS OF COCONUT SHELL CHARCOAL MAKING
- THE DRUM METHOD OF MAKING COCONUT SHELL CHARCOAL
- COCONUT SHELL CHARCOAL BRIQUETTE MANUFACTURE AND ADVANTAGES
- PROCESSING DETAILS OF COCONUT SHELL CARCOAL
- CHARCOAL PRODUCTION
- ACTIVATION PROCESS
- CHARCOALING
- MANUFACTURING PROCESS OF ACTIVATED CHARCOAL
- CHEMICAL ACTIVATION
- ACTIVATED CHARCOAL FROM COCONUT SHELL
- DEMAND FOR ACTIVATED CARBON IN INDIA BY END USE
- INDIAN DEMAND SUPPLY SCENARIO FOR ACTIVATED CARBON
- DIFFERENT TYPES OF ACTIVATED CHARCOAL
- ABSORBING GASES OR VAPOUR (GAS ABSORBENT CARBON)
- DECOLORIZING AND PURIFYING LIQUID
- CATALYST & CATALIST SUPPORT (GAS ABSORBENT CARBON)
- MEDICINE
- MANUFACTURING PROCESS OF ACTIVATED CARBON FROM COCONUT SHELL (BY STEAM ACTIVATION)
- RAW MATERIALS REQUIREMENT FOR ACTIVATED CARBON FROM COCONUT SHELL
- PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF ACTIVATED CARBON FROM COCONUT SHELL
- MATERIAL SAFETY DATA SHEET OF COCONUT SHELL CHARCOAL
- PRODUCT IDENTIFIER
- RELEVANT IDENTIFIED USES OF SUBSTANCE OR MIXTURE AND USES ADVISED AGAINST
- HAZARDS IDENTIFICATION
- LABEL ELEMENTS
- OTHER HAZARDS
- COMPOSITION/INFORMATION ON INGREDIENTS
- FIRST AID MEASURES
- DESCRIPTION OF FIRST AID MEASURES
- INHALATION
- SKIN CONTACT
- EYE CONTACT
- INGESTION
- FIRE FIGHTING MEASURES
- EXTINGUISHING MEDIA
- SPECIAL HAZARDS ARISING FROM THE SUBSTANCE OR MIXTURE
- ADVICE FOR FIREFIGHTERS
- SPECIAL INFORMATION
- ACCIDENTAL RELEASE MEASURES
- PERSONAL PRECAUTIONS, PROTECTIVE EQUIPMENT AND EMERGENCY PROCEDURES
- ENVIRONMENTAL PRECAUTIONS
- METHODS AND MATERIAL FOR CONTAINMENT AND CLEANING UP
- HANDLING AND STORAGE
- PRECAUTIONS FOR SAFE HANDLING
- CONDITIONS FOR SAFE STORAGE, INCLUDING ANY INCOMPATIBILITIES
- PHYSICAL & CHEMICAL PROPERTIES
- STABILITY AND REACTIVITY
- PLANT LAYOUT
- SUPPLIERS OF RAW MATERIAL
- SUPPLIERS OF PLANT & MACHINERY (IMPORTED)
- SUPPLIERS OF PLANT & MACHINERY (INDIAN)
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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