Industry Overview
Sandwich panels consist of a low-density core or insulating material positioned between two layers of metal and bonded under pressure. They are widely used in industrial buildings, commercial buildings, cold storage facilities, warehouses, and other construction applications. Sandwich panels provide thermal, sound, and water insulation while helping prevent moisture condensation. Their cost-effectiveness compared with conventional wall assemblies makes them an attractive construction solution.
The sandwich panel market was expected to witness a high growth rate during the forecast period from 2018 to 2023. Increasing awareness of energy-efficient buildings, improvements in the thermal performance of sandwich panels, and stringent energy conservation regulations were identified as major market drivers. Rapid industrialization in emerging economies has also increased demand for less time-consuming construction solutions. Easy installation and lower costs compared with other wall assemblies have supported their adoption across residential, commercial, and infrastructure development.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 5000 Sq.Mtr/day |
| Land & Building (6000 Sq.MT) | US$. 8.50 Lacs |
| Plant & Machinery | US$.56.07 Cr |
| Working Capital for 2 Month | US$ 15.26 Lacs |
| Total Capital Investment | US$. 66.31 Cr |
| Rate of Return | 42% |
| Break Even Point | 42% |
Content Index
- INTRODUCTION
- SANDWICH PANEL
- PPGI
- FIG. 1 ROOF PANEL
- FIG. 2 WALL PANEL
- SIZE OF PANELS
- PROFILES OF THE PANELS
- (A) COLDWELL WALL PANELS
- COLDWELL-1
- COLDWELL -2
- (B) STRUPAN ROOF PANEL
- (C) ISOCLAD
- POLYSTYRENE SANDWICH PANELS
- MINERAL WOOL SANDWICH PANELS
- PU SANDWICH PANEL
- PU SANDWICH PANEL FEATURES:
- POLYURETHANE-SANDWICHED PANEL
- PUF PANEL FORMULATION
- TECHNICAL SPECIFICATION OF PUF PANEL
- TECHNICAL SPECIFICATION
- PROPERTIES OF PUF
- ADVANTAGE OF PUF PANEL
- DISADVANTAGES
- USES AND APPLICATION
- PUF PANEL APPLICATION
- B.I.S. SPECIFICATION
- PROCESS FLOW DIAGRAM
- MANUFACTURING PROCESS BY CONTINIOUS PRODUCTION METHODS
- RAW MATERIALS
- CONTINUOUS PANEL PRODUCTION LINE
- PROCESS
- TESTING
- TESTING: FOR QUALITY CONTROL:
- DIMENSIONAL TOLERANCE FOR SANDWICH PANELS
- TRANSVERSE BOW – CUPPING OF THE PANELS
- FOLLOWING TEST ARE CONDUCTED ON THE FINISHED PUF PANELS
- PLANT AND MACHINERY
- 1. UNCOILERS
- 2. LOADING COIL CARS
- 3. ROLL FORMING UNIT
- 4. PRE-HEATING OVEN
- PRE-HEATING OVEN
- 5. METERING MACHINE
- 6. REACTIVE MIXTURE DISTRIBUTION
- 7. FLEXIBLE FACE UNCOILERS
- 8. DOUBLE CONVEYOR BELT
- 10. PANELS CUTTING UNIT
- 11. PANELS UNLOADING AND STACKING LINE
- MARKET POSTION
- COMPETITIVE INDUSTRY
- INDUSTRY SCENARIO AND SCOPE
- ALUMINUM COMPOSITE PANEL MARKET ANALYSIS
- U.S. ALUMINUM COMPOSITE PANELS MARKET, BY PRODUCT,
- 2014 - 2025 (USD MILLION)
- PRODUCT INSIGHTS
- APPLICATION INSIGHTS
- REGIONAL INSIGHTS
- GLOBAL SANDWICH PANELS MARKET INFORMATION
- MAJOR MARKET DRIVERS
- PLANT LAYOUT
- SUPPLIERS OF CONTINIOUS SANDWICH PANEL
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF PPGI SHEET
- SUPPLIERS OF PUR/PIR MATERIAL
- SUPPLIERS OF PLANT AND MACHINERY
- SUPPLIERS OF CONTINIOUS SANDWICH PANNEL PRODUCTION LINE
- SUPPLIERS OF METAL TESTING MACHINE
- SUPPLIERS OF PRECISION MEASURING TOOLS
- SUPPLIERS OF NDT INSPECTION EQUIPMENT
- SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS
- SUPPLIERS OF DG SETS
- SUPPLIERS OF EOT CRANES
- SUPPLIERS OF POWER TRANSFORMERS
- SUPPLIERS OF ELECTRICAL PANEL
- SUPPLIERS OF ELECTRIC MOTOR
- SUPPLIERS OF COOLING TOWER
- SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
- SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
- SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
- SUPPLIERS OF AIR COMPRESSORS
- SUPPLIERS OF PLATFORM WEIGHING MACHINE
- SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
- SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
- SUPPLIERS OF SHOT BLASTING MACHINE
- SUPPLIERS OF JIGS AND FIXTURE
- SUPPLIERS OF SUBMERSIBLE WATER PUMP
Appendix
- 1. COST OF PLANT ECONOMICS
- 2. LAND & BUILDING
- 3. PLANT AND MACHINERY
- 4. FIXED CAPITAL INVESTMENT
- 5. RAW MATERIAL
- 6. SALARY AND WAGES
- 7. UTILITIES AND OVERHEADS
- 8. TOTAL WORKING CAPITAL
- 9. COST OF PRODUCTION
- 10. PROFITABILITY ANALYSIS
- 11. BREAK EVEN POINT
- 12. RESOURCES OF FINANCE
- 13. INTEREST CHART
- 14. DEPRECIATION CHART
- 15. CASH FLOW STATEMENT
- 16. PROJECTED BALANCE SHEET
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