Detailed Project Report (DPR) on corn chips

Detailed Project Report (DPR) on corn chips


CORN CHIPS
[CODE NO.1701]



A corn chip is a snack food made from cornmeal fried in oil or baked, usually in the shape of a small noodle or scoop. Corn chips are thick, rigid and very crunchy. Corn chips have the strong aroma and flavor of roasted corn, and are often heavily dusted with salt. In the US, Fritos is one of the oldest and most widely recognized brands of corn chips.

While corn chips and tortilla chips are both made from corn, the corn in tortilla chips is subjected to the nixtamalization process, resulting in a milder flavor and aroma, and a less rigid texture.[2] Tortilla chips also tend to be larger, thinner, and less salty than corn chips.


Corn chips are usually eaten alone or with a chip dip. They are a common ingredient in homemade and commercial party mix. In the Southwestern US, a popular dish, Frito pie, is made with corn chips and chili.[3][4] In some areas, it is popular to pour the chili into a bag of corn chips and eat the mixture directly from the bag

COST ESTIMATION

Plant Capacity                                           2.00 MT/day                   
 Land & Building  (1200 Sq.Mtr)            Rs.1.67 Cr
Plant & Machinery                                   Rs.1.10 Cr       
W.C. for 3 Months                                    Rs. 84.41 Lacs  
Total Capital Investment                       Rs.3.72  Cr            
Rate of Return                                        48%  
Break Even Point                                   39%

INTRODUCTION                                            
CORN CHIPS                                            
COMPOSITION OF CORN                                    
NUTRITIVE VALUE OF CORN                                    
USES AND APPLICATION                                    
MARKET SURVEY                                            
PRESENT MANUFACTURERS OF CORN CHIPS                        
OVERVIEW OF CORN SUPPLY                                    
RAW MATERIALS FOR TORTILLA CHIPS                            
MANUFACTURING PROCESS OF CORN CHIPS                        
PROCESS IN DETAILS                                        
PROCESS FLOW DIAGRAM                                    
GENERAL INFORMATION ON TORTILLA/TORTILLA CHIPS                
MANUFACTURING PROCESS OF TORTILLA CHIPS PREPARING THE MASA (DOUGH)                                                
GRINDING                                                
FORMING CHIPS                                            
BAKING AND COOLING    FRYING AND SEASONING                    
COOLING AND PACKAGING QUALITY CONTROL                        
PLANT LAYOUT                                            
SUPPLIERS OF RAW MATERIALS                                
SUPPLIERS OF PLANT AND MACHINERIES                        
SUPPLIERS OF PLANT AND MACHINERIES (IMPORTED)                
PRINCIPLES OF PLANT LAYOUT                                
PLANT LOCATION FACTORS                                    
EXPLANATION OF TERMS USED IN    THE PROJECT REPORT                
    

APPENDIX –A

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS    
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT  PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)    
 

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