COTTON SEED OIL SOLVENT EXTRACTION PLANT (CAPACITY 150 TON/DAY)
[EIRI/EDPR/1563] J.C.358
INTRODUCTION
Cotton seed oil is derived from the seeds of various species of cotton that are grown primarily for their fibres. The oil and protein contents of the seeds vary wita the variety and agro climatic conditions. Some varieties may have up to 25% oil content.
Refined cotton seed oil is used mainly for edible purposes such as salad and cooking oils, shortening, margarine and to a lesser extent in the packing if fish and cured meat. Low grade oil is used in the manufacture of soaps, lubricants and protective coatings. The by-product of the proposed plant is expeller cake which is used for animal feed.
Cotton, the king of natural fibres is mainly cultivated for its lint which is the most sought after textile fibre till date due to its inherent eco-friendly and comfort characteristics. It is also one of the important cash crops of many of the Afro-Asian countries like India, Iran, Egypt, Sudan, Uzbekistan, Tanzania, etc. and plays a major role in their economic development.
However, of late, cotton cultivation in general and especially in these countries is becoming non-remunerative on account of higher cost of inputs by way of plant protection measures, low productivity in rain fed cultivation, etc. As a result, the cultivators are not able to get adequate returns commensurate with their inputs. Hence, there is an urgent need to explore alternative means of increasing the returns from cotton farming.
While efficient use of available resources, good quality seeds, organic cultivation, transgenic cotton etc. could reduce the cost of cultivation and enhance productivity, a judicious approach to promote the use of by-products from cotton cultivation through value addition route offers an attractive proposition to generate additional income to the farming community and the industries.
Cotton is one of the most important commercial crops of India and is the single largest natural source of fibre. It plays a dominant role in its agrarian and industrial economy as the backbone of textile industry, which consumes 70% of the country's total fibre produced. It alone accounts for 38% of the country's export and fetches over Rs. 42,000 crores annually to the exchequer. Thus, cotton production plays a vital role in Indian economy, providing employment for more than one million farmers and employees in the domestic textile industry. But, textiles are only the part of this great cotton story. The often-ignored fact is that the cotton plant produces more food for man and feed for animals than fibre. All elements of cotton seed as it is often considered as “Golden Goose": linters, kernels and hulls are used in various consumer products, delicious food and nutritious feed for animals.
COST ESTIMATION
Plant Capacity Cotton Seed Processing = 150 MT/Day
Refined Oil Processing = 30 MT/Day
Land & Building (8000 sq.mt.) US$ 11.28 Lac
Plant & Machinery US$ 12.49 Lac
Working Capital for 2 Months US$ 9.90 Lac
Total Capital Investment US$ 35.02 Lac
Rate of Return 97%
Break Even Point 27%
CONTENTS
INTRODUCTION
PROPERTIES
USES AND APPLICATIONS
B. I. S. SPECIFICATION
MARKET POSITION
EXTRACTION OF OIL FROM COTTONSEED
PROPERTIES
ADVANTAGES OF EXPANDER -EXTRUDER - COOKER
PROCESS OF MANUFACTURE
MANUFACTURING PROCESS DESCRIPTION
MANPOWER
PROCESS FLOW SHEET FOR OIL EXTRACTION
PROCESS FLOW DIAGRAM OF SOLVENT EXTRACTION PLANT
COMPLETE PLANT AND MACHINERY SUPPLIERS FOR SOLVENT EXTRACTION PLANT
LIST OF FOOD AND AGRO PROCESSING CONSULTANTS
SUPPLIERS OF PLANT AND MACHINERY
COTTON SEED OIL MANUFACTURER IN INDIA
PLANT AND MACHINERY SUPPLIERS
OIL MANUFACTURER IN INDIA
DETAILS OF PLANT, EQUIPMENT'S AND MACHINERY
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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