Detailed Project Report (DPR) on cotton wool absorbent & surgical gauze

Detailed Project Report (DPR) on cotton wool absorbent & surgical gauze

COTTON WOOL ABSORBENT & SURGICAL GAUZE [3535]

The absorbent cotton wool is used for surgical purposes along with surgical gauze in the hospitals and medical centres. The health care practitioners use it to suffice the needs of the patients for healing and cure. As the name suggests, the absorbent cotton has high absorbency power. As per the Drug Control Authorities, the surgical absorbent cotton and gauze is recommended to be used across various medical heath centres. 
 
The absorbent cotton is known to be cleaned as well as bleached as cotton packs of different sizes. The absorbent cotton should always satisfy the required pharmaceutical parameters that are needed for manufacturing it for the best of use. 
  
It needs to be made sure that the cotton wool absorbent and surgical gauze does not lead to any kind of irritation and gives complete protection. The cotton wool absorbent and surgical gauze need to be soft and inert at a chemical composition level. Thus, it is very important that these products are manufactured as per standard parameters and norms. The conventional type of sanitary napkins and pads are well used for manufacturing of the absorbent cotton (besides being used for medical purpose). The absorbent cotton has high absorbency power, and is soft and inert, not leading to any kind of irritation. 
 
It is estimated that the demand for the surgical and absorbent cotton is growing considerably at the rate of 10% per annum across the globe. The cotton wool absorbent and surgical gauze depicts much potential for growth in countries such as India, Japan, U.S.A and the European Union. These countries depict shortage of cotton and therefore, the prices of cotton wool absorbent and surgical gauze and quiet high in these countries. 
 
There is increased education and economic growth in towns and villages, and therefore, it is in the interest of the local population to procure the best quality cotton with high liquid absorbency, minimum wax and good fiber quality. Thus, it is important to take care of all these aspects for raw material selection for manufacturing of cotton wool absorbent and surgical gauze. Much research has been done to make sure that the best raw material is selected to manufacture surgical gauze and cotton wool absorbent. 
 
The medical practitioners are highly qualified to understand the best use of cotton wool absorbent and surgical gauze. Research has been done to put the nurses and medical practitioners in well understood technical specifications of these medical things. It is made sure that the absorbency power of cotton wool absorbent is high so that there are no discrepancies in its use and the medical practitioners well allocate the resources to put its use to the best. Before using any of these things, it is to be made sure that the technical specifications are well understood, so that the right application is always put forth to the patient. The cotton wool absorbent and surgical gauzes are increasingly being used in the medical field due to its advantages (as mentioned well). 


COST ESTIMATION

Land & Building (2 Acres)                         Rs. 4.44 Cr
Plant & Machinery                                       Rs. 3.76 Cr
Working Capital for 1 Month                     Rs. 5.19 Cr
Total Capital Investment                           Rs. 13.70 Cr
Rate of Return                                            36%
Break Even Point                                       49%


INTRODUCTION    
PROPERTIES    
PROPERTIES OF SURGICAL COTTON    
SURGICAL COTTON FACTS    
USES AND APPLICATIONS    
COTTON BANDAGES & COTTON GAUGE    
B.I.S. SPECIFICATION    
GLOBAL MARKET OVERVIEW    
BASIS & PRESUMPTIONS    
IMPLEMENTATION SCHEDULE    
EXPORT & IMPORTS    
PRESENT STRUCTURE    
GLOBAL BANDAGE ROLLS MARKET    
PRODUCTS DEMAND QUANTITIES    
OVERVIEW OF MWANZA    
LOCATION    
FACILITIES SURROUNDING PROJECT SITE MWANZA    
TOPOGRAPHY    
HYDROLOGY AND PHYSIOGRAPHY    
SOIL TYPES IN MWANZA    
WATER SUPPLY    
WASTE WATER SYSTEM    
SOLID WASTE DISPOSAL    
EXISTING INDUSTRIES    
OPPORTUNITIES AND CHALLENGES AT PROJECT SITE MWANZA    
OPPORTUNITIES    
CHALLENGES    
PROOF OF LAND OWNERSHIP
GLOBAL MEDITECH INDUSTRY    
SEQUENCES IN ABSORBENT COTTON WOOL    
OPENING AND CLEARING OF RAW COTTON    
BLEACHING    
REMOVAL OF CHEMICALS    
LAPPING    
CARDING    
ROLLING    
WEIGHING & CUTTING    
POLLUTION CONTROL    
PROCESS OF MANUFACTURE OF SURGICAL COTTON    
THE PROCESS OF MANUFACTURE OF SURGICAL COTTON CONSISTS
   OF THE FOLLOWING STEPS    
1.   MECHANICAL CLEANING OPF RAW COTTON    
2.   BOILING    
3    BLEACHING    
4.   HYDROEXTRACTION    
5.   DRYING    
6.   CARDING    
7.   STERLIZATION    
8.   PACKING    
FLOW SHEET FOR THE MANUFACTURE OF SURGICAL COTTON    
MANUFACTURING PROCESS OF COTTON GAUZE    
PROCESS FLOW DIAGRAM FOR BANDAGES & GAUZE    
WASTE GENERATION AND MITIGATION MEASURES    
PROCESS OF MANUFACTURE FOR BANDAGES FROM COTTON    
1.   MECHANICAL CLEANING    
2.   DRYWING    
3.   COMBING    
4.   SPINNING    
5.   WEAVING    
6.   WASHING AND BLEACHING    
7.   STARCHING & NATURAL DRYING    
8.   CUTTING THE BANDAGES CLOTH INTO BANDAGE    
9.   PACKING    
PROCESS FLOW SHEET FOR THE MANUFACTURE OF SURGICAL BANDAGE    
MATERIAL SAFETY DATA SHEET FOR ORGANIC    
COTTON ABSORBENT    
PLANT LAYOUT    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF PLANT AND MACHINERY (GLOBAL)    
MACHINERY FOR SURGICAL COTTON & BANDAGE    
BLEACHING MACHINE    
CARDING MACHINES    
LOOMS    
SIZING MACHINE    
SPINNING FRAMES    
BOILER    
BLEACHING KIERS    
"TEXTILE BLEACHING KIERS"    
AIR COMPRESSORS    
DIGITAL WEIGHING SCALE    
HYDRO EXTRACTOR    
PACKAGING MACHINERY    
D.G. SETS (DIESEL GENERATOR)    
SUPPLIERS OF RAW GINNED COTTON    

APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS    
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)    



 

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