Industry Overview
PVC, unplasticized PVC (uPVC), and chlorinated PVC (CPVC) pipes and fittings offer excellent resistance to aggressive environments and are resistant to almost all forms of chemical and electrochemical corrosion. As PVC is a non-conductive material, galvanic and electrochemical effects do not occur in PVC piping systems. PVC, CPVC, and uPVC pipes and fittings, including couplers, tees, reducers, females, elbows, and related components, have substantial demand in India and international markets, with machinery and raw materials available indigenously.
SWR pipes are designed with one plain end and one self-socketed end incorporating an integral groove for a rubber gasket. The resulting rubber-ring joint provides a watertight connection while accommodating thermal expansion and contraction. The report also covers CPVC and uPVC applications, product specifications, manufacturing processes, extrusion and injection moulding, testing and inspection, raw materials, plant layout, equipment, suppliers, market opportunities, and common causes of pipe failure. The described products emphasize lead-contaminant-free construction and backward integration for greater control over raw-material quality.
Cost Estimation
| Particulars | Details |
|---|---|
| Plant Capacity | SWR PIPES: 100 Kg/Hr. CPVC PIPES: 150 Kg/Hr. SWR & CPVC PIPE FITTING: 1000 Kg/Hr. |
| Land & Building (2000 sq.mt.) | Rs. 2.66 Cr |
| Plant & Machinery | Rs. 5.50 Cr |
| Working Capital for 2 Months | Rs. 2.80 Cr |
| Total Capital Investment | Rs. 11.18 Cr |
| Rate of Return | 22% |
| Break Even Point | 58% |
Content Index
- INTRODUCTION
- SWR DRAINAGE SYSTEM & BENEFITS
- PRODUCT SPECIFICATIONS AND RANGE
- FEATURES AND BENEFITS
- ADEQUATE AND EASY ACCESS FOR CLEANING AND CLEARING OBSTRUCTIONS.
- DIMENSION OF SWR PIPES & FITTINGS
- FEATURES AND BENEFITS OF CPVC PIPES & FITTINGS
- FEATURES & BENEFITS
- SPECIFICATION FOR SOIL, WASTE, VENT AND RAIN WATER PIPING
- INTERNAL & EXTERNAL DRAINAGE (UPVC PIPES)
- UNPLASTICISED P.V.C PIPES:
- STORAGE AND HANDLING:
- JOINTING OF UNPLASTICISED P.V.C PIPES:
- METHODS OF JOINTING:
- SOLVENT WELDED JOINTS:
- RUBBER RING JOINTS OR “O” RING SHRINK JOINTS (SHAFT PIPING):
- TRAPS:
- GENERAL:
- FIXING TO SUPPORTS:
- TESTING:
- TESTING & INSPECTION OF UNPLASTICIZED POLYVINYL CHLORIDE (UPVC) FOR SOIL AND WASTE DISCHARGE SYSTEM
- CHLOINATED PVC
- COMPARISON TO POLYVINYL CHLORIDE (PVC)
- HEAT RESISTANCE
- MECHANICAL PROPERTIES
- FIRE PROPERTIES
- BUREAU OF INDIAN STANDARDS SPECIFICATIONS
- MARKET POSITION OF PVC PIPES IN INDIA
- TABLE: ANNUAL CONSUMPTION IN INDIA.
- TABLE: MARKET SEGMENTATION IN INDIA.
- PVC PIPING SEGMENT
- OPPORTUNITIES AHEAD:
- AGRICULTURE/RIGID PIPE SEGMENT –OPPORTUNITY CONTINUES
- THE RECENT INITIATIVES BY THE NDA GOVERNMENT:
- PLUMBING PIPES –A FUTURE LIES HERE
- KEY GROWTH DRIVERS:
- CPVC PIPE –GAINING POPULARITY DAY BY DAY
- HOW CPVC PIPES HAVE EVOLVED IN INDIA?
- FEATURES OF CPVC PIPE
- CPVC PIPE MARKET IN INDIA
- PRODUCTION OF PVC AND CPVC PIPES FROM 2007 TO 2016
- GROWTH OPPORTUNITIES IN THE INDIAN PLASTIC PIPE MARKET
- RAW MATERIALS
- PVC (POLYVINYL CHLORIDE)
- PROPERTIES OF RIGID PVC
- TABLE: GENERAL PROPERTIES OF THE RIGID PVC.
- CPVC PIPES AND ITS BENEFITS
- BENEFITS OF CPVC
- ADVANTAGE OF CPVC PIPE FITTINGS
- FORMULATION OF CPVC PIPE
- TABLE 2
- TABLE 3
- TABLE 4
- TABLE 5
- FORMULATION OF PVC COMPOUND FOR SWR PVC PIPE
- MANUFACTURING PROCESS OF SWR PIPE & FITTINGS
- DETAILED PROCESS OF SWR PVC PIPE
- PROCESS FLOW CHART
- PROCESS FLOW SHEET FOR THE MANUFACTURE OF PVC FITTINGS
- PLASTIC EXTRUSION PROCESS
- EXTRUDER HEATER
- FIGURE BLOCK DIAGRAM OF THE PLASTIC EXTRUSION PLANT
- FIGURE TEMPERATURE SECTION OF PVC PLANT
- TABLE HEATER SPECIFICATION OF PLASTIC EXTRUSION SYSTEM
- PLASTIC EXTRUSION SCREW
- FIGURE PLASTIC EXTRUSION SCREW MODEL
- PROTOTYPE MODEL
- DETAILS OF PIPE EXTRUSION PROCESS
- TABLE: COMMON TROUBLESHOOTING IN PIPE EXTRUSION.
- AUXILIARY EQUIPMENTS FOR PVC PIPES
- CAUSES OF CPVC/PVC PIPE FAILURE & TEST
- MOST OF THE MAIN CAUSES OF CPVC/PVC PIPE FAILURE
- I. IMPROPER SYSTEM ENGINEERING/INSTALLATION
- II. IMPROPER OPERATION
- III. CONTAMINATION
- IV. MANUFACTURING DEFECTS
- V. RESIN DEFECTS
- IV. ABUSE BY DISTRIBUTOR
- TABLE. SIX MAIN CAUSES OF OCCASIONAL PIPE FAILURE AND TESTING METHODS GENERALLY USED FOR DIAGNOSES:
- INJECTION MOULDING PROCESS
- INJECTION MOLDING PROCESS, BASIC STEP 1: PRODUCT DESIGN
- PLANT LAYOUT
- SUPPLIERS OF PLANT AND MACHINERY
- CPVC PIPE PLANT
- INJECTION MOULDING MACHINE
- MOULDS FOR CPVC AND SWR PIPES FITTINGS
- COOLING TOWER
- LABORATORY EQUIPMENTS
- SUPPLIERS OF RAW MATERIALS
- PVC RESIN
- CALCIUM STEARATE
- LEAD STEARATE
- PRECIPITATED CALCIUM CARBONATE
- PIGMENT DYE
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
PVC, uPVC and CPVC pipes are widely used for drainage, water distribution, plumbing and related piping applications. Their applications vary according to the material properties and operating conditions. uPVC is commonly associated with soil, waste, vent and rainwater systems, while CPVC is used in applications where greater temperature resistance is required. The report also covers SWR systems, fittings and components such as couplers, tees, reducers and elbows.
The main advantages of PVC pipes include corrosion resistance, non-conductivity, durability and suitability for a wide range of piping applications. PVC does not experience galvanic and electrochemical effects because it is a non-conductive material. The report also highlights the availability of indigenous machinery and raw materials for manufacturing PVC, uPVC and CPVC pipes and fittings, supporting domestic production and processing requirements.
An SWR pipe is a PVC drainage pipe designed for soil, waste and rainwater applications and commonly features a plain end and a self-socketed end. The socket incorporates a groove that accommodates a rubber gasket. When the pipe is joined using a rubber ring, the connection forms a watertight joint. This type of joint can also accommodate thermal expansion and contraction. The report covers rubber-ring joints, solvent-welded joints and other jointing methods used for unplasticized PVC piping.
PVC and CPVC differ primarily in their material formulation and temperature-handling characteristics. CPVC is chlorinated PVC and is designed to provide greater heat resistance than conventional PVC. The report specifically examines heat resistance, mechanical properties and fire properties when comparing CPVC with PVC. Selection between the materials should therefore consider the intended service conditions, temperature, pressure, applicable specifications and installation requirements.
PVC pipes are commonly manufactured through plastic extrusion, while fittings can be produced using processes such as injection moulding. The manufacturing sequence involves material formulation, processing, shaping, cooling and dimensional or quality inspection. The report covers the detailed SWR pipe process, PVC fitting process flow, extrusion equipment, extrusion screws, heaters, auxiliary equipment and injection moulding. Appropriate processing conditions and equipment selection are important for maintaining product dimensions, consistency and performance.
PVC or CPVC pipe failure can result from engineering, installation, operation, contamination, manufacturing and material-related problems. The report identifies improper system engineering or installation, improper operation, contamination, manufacturing defects, resin defects and abuse by distributors among the potential causes. Correct material selection, controlled manufacturing, appropriate installation practices, inspection and testing can help identify and reduce these risks. Failure diagnosis should consider the service conditions and evidence from the affected piping system.
A PVC and CPVC pipe manufacturing plant generally requires extrusion and related auxiliary equipment, while fitting production may require injection moulding machinery and suitable moulds. The report includes equipment categories such as a CPVC pipe plant, injection moulding machine, moulds for CPVC and SWR pipe fittings, cooling tower and laboratory equipment. Equipment selection depends on the products, formulations, dimensions, production process and required quality controls. The report also includes sections covering plant layout and suppliers of plant, machinery and raw materials.
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