Detailed Project Report (DPR) on cpvc and swr pipes and fittings

CPVC AND SWR PIPES AND FITTINGS [CODE NO.3648]  


PVC (unplasticized polyvinylchloride)/cPVC/uPVC pipes and fittings exhibit excellent resistance to aggressive environments both naturally occurring and as a result of industrial activity. They are resistant to almost all types of corrosion, either chemical or electrochemical in nature. Since PVC is a non-conductor, galvanic and electro chemical effects do not occur in PVC pipes.

PVC/cPVC/uPVC Pipe and Fittings including Coupler, Tee, Reducer, Female, Elbow etc. have got tremendous demand in India as well as in abroad. To manufacture this, all the machinery and raw materials are available indigenously.

SWR pipes also known as PVC SWR Pipes are available with one end as plain and other ends as self-socketed with an integral groove to hold the rubber gasket. When joined with a rubber ring, the joint formed is a water tight. This rubber ring joint takes care of thermal expansion/contraction in the pipes.

•    These Pipes are Lead Contaminant Free leading to superior quality

•    These Pipes is a fully backward integrated manufacturer with complete control of raw material used to generate unbeatable quality


COST ESTIMATION

Plant Capacity            
                                         SWR PIPES: 100 Kg/Hr.         
                                         CPVC PIPES: 150 Kg/Hr.        
                                         SWR & CPVC PIPE FITTING: 1000 Kg/Hr.

Land & Building (2000 sq.mt.)      Rs. 2.66 Cr         
Plant & Machinery                      Rs. 5.50 Cr     
Working Capital for 2 Months     Rs. 2.80 Cr
Total Capital Investment              Rs. 11.18 Cr
Rate of Return            22%                   
Break Even Point             58%                

 INTRODUCTION    
SWR DRAINAGE SYSTEM & BENEFITS    
PRODUCT SPECIFICATIONS AND RANGE    
FEATURES AND BENEFITS    
ADEQUATE AND EASY ACCESS FOR CLEANING AND CLEARING OBSTRUCTIONS.    
DIMENSION OF SWR PIPES & FITTINGS    
FEATURES AND BENEFITS OF CPVC PIPES & FITTINGS    
FEATURES & BENEFITS    
SPECIFICATION FOR SOIL, WASTE, VENT AND RAIN WATER PIPING    
INTERNAL & EXTERNAL DRAINAGE (UPVC PIPES)    
UNPLASTICISED P.V.C PIPES:    
STORAGE AND HANDLING:    
JOINTING OF UNPLASTICISED P.V.C PIPES:    
METHODS OF JOINTING:    
SOLVENT WELDED JOINTS:    
RUBBER RING JOINTS OR “O” RING SHRINK JOINTS (SHAFT PIPING):    
TRAPS:    
GENERAL:    
FIXING TO SUPPORTS:    
TESTING:    
TESTING & INSPECTION OF UNPLASTICIZED POLYVINYL CHLORIDE (UPVC) FOR SOIL AND WASTE DISCHARGE SYSTEM    
CHLOINATED PVC    
COMPARISON TO POLYVINYL CHLORIDE (PVC)    
HEAT RESISTANCE    
MECHANICAL PROPERTIES    
FIRE PROPERTIES    
BUREAU OF INDIAN STANDARDS SPECIFICATIONS    
MARKET POSITION OF PVC PIPES IN INDIA    
TABLE: ANNUAL CONSUMPTION IN INDIA.    
TABLE: MARKET SEGMENTATION IN INDIA.    
PVC PIPING SEGMENT    
OPPORTUNITIES AHEAD:    
AGRICULTURE/RIGID PIPE SEGMENT –OPPORTUNITY CONTINUES    
THE RECENT INITIATIVES BY THE NDA GOVERNMENT:    
PLUMBING PIPES –A FUTURE LIES HERE    
KEY GROWTH DRIVERS:    
CPVC PIPE –GAINING POPULARITY DAY BY DAY    
HOW CPVC PIPES HAVE EVOLVED IN INDIA?    
FEATURES OF CPVC PIPE    
CPVC PIPE MARKET IN INDIA    
PRODUCTION OF PVC AND CPVC PIPES FROM 2007 TO 2016    
GROWTH OPPORTUNITIES IN THE INDIAN PLASTIC PIPE MARKET    
RAW MATERIALS    
PVC (POLYVINYL CHLORIDE)    
PROPERTIES OF RIGID PVC    
TABLE: GENERAL PROPERTIES OF THE RIGID PVC.    
CPVC PIPES AND ITS BENEFITS    
BENEFITS OF CPVC    
ADVANTAGE OF CPVC PIPE FITTINGS    
FORMULATION OF CPVC PIPE    
TABLE 2    
TABLE 3    
TABLE 4    
TABLE 5    
FORMULATION OF PVC COMPOUND FOR SWR PVC PIPE    
MANUFACTURING PROCESS OF SWR PIPE & FITTINGS    
DETAILED PROCESS OF SWR PVC PIPE    
PROCESS FLOW CHART    
PROCESS FLOW SHEET FOR THE MANUFACTURE OF PVC FITTINGS    
PLASTIC EXTRUSION PROCESS    
EXTRUDER HEATER    
FIGURE BLOCK DIAGRAM OF THE PLASTIC EXTRUSION PLANT    
FIGURE TEMPERATURE SECTION OF PVC PLANT    
TABLE HEATER SPECIFICATION OF PLASTIC EXTRUSION SYSTEM    
PLASTIC EXTRUSION SCREW    
FIGURE PLASTIC EXTRUSION SCREW MODEL    
PROTOTYPE MODEL    
DETAILS OF PIPE EXTRUSION PROCESS    
TABLE: COMMON TROUBLESHOOTING IN PIPE EXTRUSION.    
AUXILIARY EQUIPMENTS FOR PVC PIPES    
CAUSES OF CPVC/PVC PIPE FAILURE & TEST    
MOST OF THE MAIN CAUSES OF CPVC/PVC PIPE FAILURE    
I. IMPROPER SYSTEM ENGINEERING/INSTALLATION    
II. IMPROPER OPERATION    
III. CONTAMINATION    
IV. MANUFACTURING DEFECTS    
V. RESIN DEFECTS    
IV. ABUSE BY DISTRIBUTOR    
TABLE.  SIX MAIN CAUSES OF OCCASIONAL PIPE FAILURE AND TESTING METHODS GENERALLY USED FOR DIAGNOSES:    
INJECTION MOULDING PROCESS    
INJECTION MOLDING PROCESS, BASIC STEP 1: PRODUCT DESIGN    
PLANT LAYOUT    
SUPPLIERS OF PLANT AND MACHINERY    
CPVC PIPE PLANT    
INJECTION MOULDING MACHINE    
MOULDS FOR CPVC AND SWR PIPES FITTINGS    
COOLING TOWER    
LABORATORY EQUIPMENTS    
SUPPLIERS OF RAW MATERIALS    
PVC RESIN    
CALCIUM STEARATE    
LEAD STEARATE    
PRECIPITATED CALCIUM CARBONATE    
PIGMENT DYE

    
APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS    
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)