CPVC PIPE AND FITTING PLANT
[CODE NO.4051]
Chlorinated Poly (Vinyl Chloride) (CPVC) is a thermoplastic pipe and fitting material made with CPVC compounds meeting the requirements of ASTM Class 23447 as defined in ASTM Specification D1784. CPVC applications are for potable water distribution, corrosive fluid handling in industry, and fire suppression systems.
CPVC piping systems are:
• Environmentally friendly
• Provide long service life
• Easy to install and handle
• Corrosion resistant
• Cost effective
• Widely accepted by codes
Industrial CPVC pipe is manufactured by extrusion in sizes from ¼" to 12" diameter to Sch 40, Sch 80, and SDR (Standard Dimension Ratio) dimensions.
CPVC pipe for plumbing systems is manufactured by extrusion in sizes ¼" through 2" copper tube size (CTS) dimensions. The CTS plumbing products are made to copper tube outside diameter dimensions, in accordance with ASTM D2846 specifications, and have an SDR 11 wall thickness. The pressure ratings of the CTS SDR 11 systems are 400 psi (pounds per square inch) at 73 F and 100 psi at 180°F. CPVC plumbing pipe is sold in both straight lengths and (in small diameters) coils.
CPVC PIPES AND FITTING
These Pipes & Fitting are intended for use in residential and commercial, hot and cold, potable water distribution systems. Pipes & Fittings are produced from a speciality blend of chlorinated polyvinyl chloride material with unique physical properties desirable for piping application.
The compounds used for extrusion of the pipes meet the requirements of ASTM Class 23447 B as defined in ASTM Specification D1784. These pipes have a maximum service temperature upto 93°C and have a design stress of 2000 PSI.
The CPVC fittings are manufactured from compound material which meets all the requirement as per ASTM standard. CPVC pipes of Copper Tube Size (CTS) dimensions can also be applied to CPVC (IPS) dimensions by using IPS x CTS fitting. The CPVC pipes from 15 mm (1/2'') to 50 mm (2'') are also produced as per IS 15778 standard in both classes that is Class 1 (SDR 11) and Class 2 (SDR 13.5).
COST ESTIMATION
Plant Capacity 12 Ton/Day
Land & Building (5000 sq.mt.) Rs. 6.80 Cr
Plant & Machinery Rs. 4.35 Cr
Working Capital for 1 Months Rs. 6.23 Cr
Total Capital Investment Rs. 17.70 Cr
Rate of Return 29%
Break Even Point 50%
INTRODUCTION
CPVC PIPES AND FITTING
TECHNICAL SPECIFICATIONS
CPVC PIPES & FITTINGS
CHLORINATED POLYVINYL CHLORIDE (CPVC)
RAW MATERIALS
CPVC PIPE AND PIPE FITTING GRADE
APPLICATION OF CPVC PIPES
MARKING
ADVANTAGE OF CPVC PIPE AND FITTING
CPVC ADVANTAGES
CPVC APPLICATIONS
CPVC STANDARDS
SPECIFICATION OF CPVC PIPES AND FITTINGD
CPVC SCHEDULE 40 & SCHEDULE 80 PIPE SPECIFICATIONS
APPLICATION
SCOPE
CPVC MATERIALS
DIMENSIONS
THE MAXIMUM SERIVCE TEMPERATURE FOR CPVC IS 200°F.
SCOPE
MATERIALS OF CONSTRUCTION
(CPVC) CHLORINATED POLYVINYL CHLORIDE
SOLVENT CEMENT AND WELDING ROD (CPVC)
ASSEMBLY AND CONSTRUCTION PROCEDURES
SCOPE
MATERIALS OF CONSTRUCTION
(CPVC) CHLORINATED POLYVINYL CHLORIDE
SOLVENT CEMENT AND WELDING ROD (CPVC)
ASSEMBLY/CONSTRUCTION PROCEDURES
DIMENSIONAL SPECIFICATIONS
PRODUCT QUALITY
MARKET OVERVIEW OF PLASTIC PIPES AND FITTINGS
INDIAN PVC PIPE MARKET
SEGMENT REVIEW
INDIA PVC PIPES MARKET KEY SEGMENTS:
MANUFACTURERS/EXPORTERS OF PVC PIPES AND FITTINGS
COMPARISON BETWEEN CPVC AND PVC PIPES
BENEFITS OF CPVC
PHYSICAL PROPERTIES
HEAT RESISTANCE
MECHANICAL PROPERTIES
PROPERTIES OF CPVC AND PVC
BONDING
FIRE PROPERTIES
PIPE EXTRUSION PROCESS
PIPE EXTRUSION PROCESS
MATERIALS:
PVC COMPOUNDING IS USUALLY CARRIED OUT IN TWO STAGES
CONVERTING CPVC INTO PIPES AND FITTING
CPVC EXTRUSION
CPVC INJECTION MOLDING
PROCESS OF CPVC PIPE EXTRUSION
PROCESS FLOW DIAGRAM OF CPVC PIPE
DETAILS OF PLASTIC EXTRUSION
SECTIONAL VIEW OF A SIMPLE PLASTIC EXTRUDER.
TYPES OF EXTRUDERS
SINGLE SCREW EXTRUDER:
SIMPLE PLASTIC SINGLE SCREW EXTRUDER.
TWIN SCREW EXTRUDER:
TROUBLESHOOTING SHOOTING GUIDE FOR PIPE EXTRUSION
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
SUPPLIERS OF PLANT AND MACHINERY FOR CPVC PIPES
SUPPLIERS OF CPVC EXTRUSION PLANT
SUPPLIERS OF INJECTION MOULDING MACHINES
SUPPLIERS OF HIGH SPEED MIXER
SUPPLIERS OF EXTRUDER
SUPPLIERS OF PLASTIC SCRAP GRINDER MACHINE
SUPPLIERS OF GENERATOR SET
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF CPVC PIPE FITTING MOULDS
SUPPLIERS OF CALCIUM STEARATE
SUPPLIERS OF LEAD STEARATE
SUPPLIERS OF PRECIPITATED CALCIUM CARBONATE
SUPPLIERS OF PIGMENT DYE
PLANT LAYOUT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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