Industry Overview
Crepe bandages are medical dressings commonly used to provide support and protection for fractures, sprains, and minor muscle injuries. They help protect affected areas from external contamination while providing cushioning, uniform pressure, elasticity, and support without unnecessarily restricting muscular or joint flexibility. Crepe bandages are soft, lightweight, breathable, and suitable for use in a wide range of medical and first-aid applications.
The principal institutional consumers of crepe bandages include hospitals, clinics, and nursing homes, while households are also important consumers because these products can be used for basic first-aid requirements. Cotton crepe bandages are particularly useful for sprains and other minor injuries and therefore form an important component of many first-aid kits.
Crepe fabric is a textile material produced using a typical weave effect on cotton yarns, with yarn twisting followed by dyeing. The manufacture of crepe bandages is regulated under applicable Drugs and Cosmetics requirements, and production in India is undertaken by both large-scale and small-scale units. The product emerged as a more hygienic and comfortable alternative to ordinary cloth bands traditionally used for fractures and sprains.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 2000 Nos/Day |
| Land & Building (800 sq.mt.) | Rs. 1.09 Cr |
| Plant & Machinery | Rs. 24 Lac |
| Working Capital for 2 Months | Rs. 60 Lac |
| Total Capital Investment | Rs. 2.03 Cr |
| Rate of Return | 35% |
| Break Even Point | 63% |
Content Index
- INTRODUCTION
- WHAT IS CREPE FABRIC
- MATERIALS OF CREPE BANDAGES
- PRESSURE MANAGEMENT
- USES & APPLICATIONS
- CREPE BANDAGES CAN BE USED:
- MEDICAL TEXTILE
- ROLE AND CLASSIFICATION OF BANDAGES
- ROLE OF BANDAGES-
- CLASSIFICATION OF BANDAGES
- TABLE 1: DIFFERENT TYPES OF BANDAGES
- LIGHT SUPPORT
- ELASTIC BANDAGES ARE MADE IN SEVERAL TYPES:
- ELASTIC CREPE BANDAGES
- CHARACTERISTICS AND OTHER DETAILS OF CREPE BANDAGES
- WHAT ARE THE CHARACTERISTIC FEATURES OF CREPE BANDAGES?
- WHAT ARE THE SIZES AND LENGTH OF CREPE BANDAGES?
- WHAT IS CREPE BANDAGE MADE OF?
- WHAT ARE THE DIFFERENT COLORS IN WHICH CREPE BANDAGES ARE SOLD?
- HOW TO USE CREPE BANDAGES?
- HOW TO WASH THE CREPE BANDAGE?
- WHAT ARE THE PRIMARY AREAS IN WHICH CREPE BANDAGES ARE USED?
- MARKET POSITION
- MARKET SCOPE OF CREPE BANDAGE
- GLOBAL MARKET OF MEDICAL TEXTILE
- PRESENT MANUFACTURERS/SUPPLIERS/EXPORTERS OF CREPE BANDAGE
- B.I.S. SPECIFICATION
- SPECIFICATION AND TEXTING OF CREPE BANDAGES
- 1. SCOPE
- 2. MATERIAL
- 3. DIMENSIONS
- 4. MANUFACTURE, WORKMANSHIP AND FINISH
- 5. REQUIREMENTS
- 6. TESTS
- 7. PACKING AND MARKING
- MANUFACTURING PROCESS OF CREPE BANDAGES
- PROCESS FLOW DIAGRAM
- SIZE OF CREPE BANDAGE
- DETAILS OF PROCESS
- PRODUCTION PROCESS:
- FLOW CHART
- PLANT LAYOUT
- PRINCIPLES OF PLANT LAYOUT
- MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
- PLANT LOCATION FACTORS
- PRIMARY FACTORS
- 1. RAW-MATERIAL SUPPLY:
- 2. MARKETS:
- 3. POWER AND FUEL SUPPLY:
- 4. WATER SUPPLY:
- 5. CLIMATE:
- 6. TRANSPORTATION:
- 7. WASTE DISPOSAL:
- 8. LABOR:
- 9. REGULATORY LAWS:
- 10. TAXES:
- 11. SITE CHARACTERISTICS:
- 12. COMMUNITY FACTORS:
- 13. VULNERABILITY TO WARTIME ATTACK:
- 14. FLOOD AND FIRE CONTROL:
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- 1. DEPRECIATION:
- 2. FIXED ASSETS:
- 3. WORKING CAPITAL:
- 4. BREAK-EVEN POINT:
- 5. OTHER FIXED EXPENSES:
- 6. MARGIN MONEY:
- 7. TOTAL LOAD:
- 8. LAND AREA/MAN POWER RATIO:
- PROJECT IMPLEMENTATION SCHEDULES
- INTRODUCTION
- PROJECT HANDLING
- PROJECT SCHEDULING
- PROJECT CONSTRUCTION SCHEDULE
- TIME SCHEDULE
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF COTTON YARN (PLAIN)
- SUPPLIERS OF DYES
- SUPPLIERS OF PLANT AND MACHINERY
- SUPPLIERS OF YARN TWISTING MACHINE
- SUPPLIERS OF VATS FOR DYEING
- SUPPLIERS OF WEAVING MACHINE
- SUPPLIERS OF MACHINE FOR CREPE BANDAGE
- SUPPLIERS OF THREAD ROLLING MACHINE
- SUPPLIERS OF AIR DRYER
Appendix
- APPENDIX A
- METHOD FOR DETERMINATION OF LENGTH OF THE BANDAGE
- A-L TEST SPECIMEN
- A-2 PROCEDURE
- APPENDIX B
- METHOD FOR DETERMINATION OF ENDS AND PICKS PER DECIMETRE
- B-L TEST SPECIMEN
- B-2 PROCEDURE
- APPENDIX C
- METHOD FOR DETERMINATION OF WEIGHT PER UNIT AREA
- C-L TEST SPECIMEN
- C-2 PROCEDURE
- APPENDIX D
- METHOD FOR DETERMINATION OF STRETCHABILITY AND RECOVERY
- D-L PREPARATIONS OF TEST SPECIMEN
- D-2 PROCEDURE
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
A crepe bandage is primarily used to provide support, compression, cushioning, and protection for sprains, minor muscle injuries, and affected areas requiring temporary support. Its elastic construction allows it to conform to the body while maintaining relatively uniform pressure. Crepe bandages are also commonly included in first-aid kits and are used in hospitals, clinics, nursing homes, and households. They can provide support without unnecessarily restricting normal muscular or joint movement when properly applied.
Crepe fabric is a textile material characterized by a typical weave effect produced using twisted textile yarns followed by dyeing. In crepe bandages, the fabric provides elasticity, softness, support, and a comfortable surface for contact with the body. Cotton-based crepe materials are particularly suitable for applications involving sprains and minor injuries. The fabric's structure also allows the bandage to conform to different body areas while providing controlled support and helping maintain normal skin breathing.
Crepe bandage manufacturing primarily requires suitable textile yarn and processing materials such as dyes, along with packaging materials. The report specifically identifies cotton yarn and dyes among the supplier categories covered in the project. Manufacturing requirements depend on the desired specifications, dimensions, stretchability, finish, and applicable standards. Material selection is important because the final bandage must achieve the required combination of strength, elasticity, softness, dimensional characteristics, appearance, and user comfort.
Crepe bandage manufacturing can involve yarn twisting, dyeing, weaving, drying, thread rolling, and bandage-specific processing equipment. The project report covers suppliers for yarn twisting machines, vats for dyeing, weaving machines, machines for crepe bandage production, thread rolling machines, and air dryers. The exact machinery configuration depends on the manufacturing process, product specifications, production requirements, and plant layout. Proper integration of these operations helps maintain consistent fabric quality and finished-bandage characteristics.
Quality testing of crepe bandages can cover length, ends and picks per decimetre, weight per unit area, stretchability, and recovery. The report includes separate appendices describing methods for determining these characteristics. Testing helps verify that the finished product conforms to specified physical and performance requirements. Other quality considerations can include material quality, dimensions, workmanship, finish, packing, and marking. Consistent testing is important for maintaining product uniformity and meeting applicable specifications for medical textile products.
Major consumers of crepe bandages include hospitals, clinics, nursing homes, and households. Institutional users require bandages for various support and first-aid applications, while household consumers commonly keep them as part of first-aid supplies. The report also identifies the wider medical textile sector as an important market context. Demand is supported by the usefulness of crepe bandages for sprains, minor muscle injuries, and other situations where temporary compression, support, cushioning, or protection is required.
A crepe bandage manufacturing plant should consider raw-material availability, market access, power and fuel supply, water availability, transportation, labor, waste disposal, regulatory requirements, taxes, site characteristics, community factors, and fire and flood control. The plant layout should also support efficient movement of materials and personnel between processing stages. Equipment selection, product specifications, quality testing, storage, utilities, and production scheduling are additional considerations. A systematic evaluation of these factors can improve operational efficiency and support reliable manufacturing.
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