CRUDE RICE BRAN OIL (SOLVENT EXTRACTION PROCESS) (PROCESSING CAPACITY – 50 TPD)
[EIRI/EDPR/4619] J.C.: 2836XL
During the polishing process of the rice, a unique vegetable oil rich in antioxidants produced from the outer layer of rice is what we called Rice bran oil (RBO). The studies around the globe have confirmed the cholesterol lowering properties due to presence of unique nutraceutical in this oil known as oryzanol & tocotrienols. The crude rice bran oil is mainly composed of glycerides (80%) while phospholipids, glycolipids, free fatty acids and waxes are also present in less quantity. RBO is extensively used as premium edible oil in most of the Asian countries. Rice Bran contains around 20-22 Wt% oil depending on the Rice variety and the milling process utilized.
India is the second largest producer of Rice in the world. Our current production is in excess of 100 million Tons. In India Paddy occupies the first place among all crops both in Area and Production. The crop occupies about 37% of the total cropped area and 44% of total production of food grains in India. West Bengal has the highest area under Rice Cultivation followed by AP. Punjab with a much smaller area under Rice has the highest yield.
Modern Milling process, like par boiling of the paddy, can deactivate the lipolytic enzyme and ensure oil quality in Bran does not deteriorate. Further, having extraction plants in close proximity also helps. It is worth noting that the quality of Oil once it is extracted does not deteriorate.
Rice bran oil is known as the healthiest oil on the world. It contains vitamins, antioxidants, nutrients and is trans-fat free. It can help lower cholesterol, fight blood diseases and enhance the immune system.
Rice Bran oil can be used to fry, sauté salad dressing, baking and wherever we use cooking oil. Rice bran oil has best balance of saturated, monounsaturated, and polyunsaturated fat as recommended by the World Health Organization.
Rice bran oil has a very high smoke (burn) point, making it perfect for deep frying, pan or stir frying and is a premium choice for the replacement of hydrogenated oil containing trans-fat now being used in deep fryers.
RBO unsaponifiables fraction is rich in vitamin E complex, tocopherols and tocotrienols, a unique antioxidant known as gamma oryzanol, high quantities of phytosterols, polyphenols and squalene. RBO has a very good shelf life compared to other cooking oils because of these antioxidants. These compounds are nutritionally very valuable and it has been shown to be responsible for the hypercholesterolemic effect. Hence, RBO not only has a good fatty acid profile, but also is a rich source of antioxidants and micronutrients.
COST ESTIMATION
Plant Capacity 50 MT/Day
Land & Building (2935 sq.mt.) Rs. 3.43 Cr
Plant & Machinery Rs. 3.27 Cr
Working Capital for 0.25 Month Rs. 67.79 Lac
Total Capital Investment Rs. 7.80 Cr
Rate of Return 52%
Break Even Point 66%
CONTENTS
INTRODUCTION
USES/APPLICATION
HEALTH BENEFITS OF RICE BRAN OIL
MARKET OVERVIEW
COMPOSITION AND PROPERTIES
FORMULATION
RAW MATERIALS
SUPPLIERS OF RAW MATERIALS
MANUFACTURING PROCESS STEPS
ENGINEERING DESIGN CONSIDERATIONS
ETP FACILITY
SEWAGE AND WASTE WATER EFFLUENT
WASTE GENERATION & MANAGEMENT/GREEN BELT
PLANT/MACHINERY (BROADLY)
SUPPLIERS OF PLANT & MACHINERIES/TURNKEY
UTILITIES PER MONTH (ESTIMATED)
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
HEALTH SAFETY AND ENVIRONMENT
ANTICIPATED ENVIRONMENTAL IMPACTS
MITIGATION MEASURES (PROPOSED)
HSE REQUIREMENT
SAFETY & OCCUPATIONAL MEASURE
POTENTIAL RISKS
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
PRELIMINARY PLANT LAYOUT
CONCLUSIONS
CRUDE RICE BRAN OIL – REFINING STEPS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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