Detailed Project Report (DPR) on dairy processing plant

DAIRY PROCESSING PLANT [3583]

Andhra Pradesh (AP) accounts for 8.4 percent of the national dairy animal population and produces 7.6 percent of the country’s milk. Andhra Pradesh’s milk production comes mostly from farms of less than 2 hectares with 1 to 4 dairy animals. The milk yields in Andhra Pradesh are slightly higher than the Indian average and are increasing at a faster rate. Farm gate milk prices, however, are slightly lower than the average for India. The Indian dairy industry has taken rapid strides during the past two decades. The milk production has registered a quantum jump from about 17 million tons in 1950 to 122 million tons in 2011. The quantity of milk handled by the organized sector has gone up to 81 million litres per day as against approximately 6 million liters per day during the 70s. Increasing urbanization, general health awareness and growing purchasing power of middle- class have led to the rapid changes in consumption pattern for dairy products all over the country. There is growing demand for safe, nutritious, and health-promoting convenience milk products calling for value addition, product diversification and complete quality assurance. This emerging scenario has necessitated the realignment of the priorities and fine focusing of research agenda in the form of revised perspective plan through a fresh look at strengths, weaknesses, threats and opportunities that dairy sector offers. An important role now is to strengthen the dairy industry through technology and human resource development in the years ahead. This picture depicts how India falls in the consumption pattern along with China and Latin America. With increased incomes, it is bound to move up the value chain and milk consumption is only expected to rise. To meet the ever increasing needs of the consumer, it is essential to create a roadmap of well-structured research projects to be taken up in basic, strategic and anticipatory mode. Some of the things are being addressed in the National Dairy Plan (NDP) with an outlay of about US$3.0 billion in the next five years and will be executed by the National Dairy Development Board (NDDB). Milk is an Important human food.  It is palatable, easy to digest and highly nutritive. It contains proteins, fat, sugar, minerals and a liberal quantity of different kinds of vitamins. In World milk production, India ranks next only to the United States of America and the U.S.S.R.  But the milk  produced in  India  is far from adequate for its vast  population  as  the daily  average consumption per head comes to even less than  half of the optimum requirement of about 310 grams.

COST ESTIMATION

Plant Capacity                           3000 Ltr/Day  
Land & Building (2 Acres)     Rs. 23 Lac
Plant & Machinery                    Rs. 50 Lac
Working Capital for 1 Month    Rs. 44 Lac
Total Capital Investment          Rs. 1.26 Cr
Rate of Return                         30%
Break Even Point                     61%


INTRODUCTION    
NORMALLY THE COMPOSITION OF MILK IS AS GIVEN BLOW:    
THE COMPOSITION OF MILK FROM VARIOUS ANIMALS:    
PROPERTIES    
PROPERTIES OF GHEE    
PHYSICAL PROPERTIES    
CHEMICAL PROPERTIES    
PROPERTIES OF BUTTER    
USES AND APPLICATION    
GHEE & BUTTER:    
PANEER:    
B.I.S SPECIFICATIONS    
OVERVIEW OF INDIAN DAIRY INDUSTRY    
STRUCTURE OF THE INDIAN DAIRY INDUSTRY    
INDIAN DAIRY INDUSTRY RESTS ON FOUR PILLARS    
KEY FACTORS DRIVING CONSUMPTION:    
EMERGING VALUE-ADDED CATEGORIES    
AVERAGE EBITDA MARGIN FOR THE VALUE ADDED PRODUCTS
   ACROSS CATEGORIES.    
COMPETITIVE LANDSCAPE    
BELOW CHART DEPICTS VAP CONTRIBUTION AND PBILDT MARGIN
   FOR LISTED DAIRY PLAYERS IN FY16:    
CHANNEL MIX: B2B VIS-Á-VIS B2C    
OPPORTUNITIES IN INDIAN DAIRY INDUSTRY    
GOVERNMENT INITIATIVES    
LIMITATIONS OF INDIAN DAIRY INDUSTRY    
1. DOMINANCE OF UNORGANIZED SECTOR    
2. PER CAPITA MILK CONSUMPTION    
3. REGIONAL PLAY    
4. WEATHER CONDITIONS AND ENVIRONMENTAL FACTORS    32
CREDIT PROFILE OF THE DAIRY COMPANIES RATED BY CARE    
THE FOLLOWING CHARTS DEPICT THE IMPROVEMENT IN KEY
   RATIOS IN THE DAIRY SECTOR    
REVENUES AND MARGINS:    
CAPITAL STRUCTURE:    
OPERATING CYCLE:    
INDUSTRY/ CREDIT OUTLOOK    
CREDIT OUTLOOK    
MARKET SURVEY    
CONSUMPTION:    
PROCESSING    
TRADE:    
EXPORTS    
IMPORTS    
POLICY:    
TRADE POLICY    
TABLE. INDIA: TARIFF STRUCTURE FOR VARIOUS DAIRY PRODUCTS, 2017    
PRODUCTION, SUPPLY AND DEMAND DATA STATISTICS:    
TABLE. INDIA: COMMODITY, DAIRY, BUTTER, PSD    
TABLE. INDIA: COMMODITY, DAIRY, MILK, FLUID, PSD    
TABLE. INDIA: COMMODITY, DAIRY, MILK, NONFAT DRY, PSD    
DAIRY SECTOR GROWTH    
URBANIZATION IMPACT    
PRODUCTS    
PACKAGING    
INDIAN DAIRY INDUSTRY TILL 2020    
TRACKING THE PROGRESS    
OVERVIEW OF MILK IN ANDHRA PRADESH    
PRODUCTION OF MILK IN ANDHRA PRADESH    
ESTIMATED MILK PRODUCTION (DISTRICT WISE)    
SWOT ANALYSIS OF INDIAN DAIRY INDUSTRY    
STRENGTHS:    
WEAKNESSES:    
OPPORTUNITIES:    
THREATS:    
MILK PROCESSING AND MILK PRODUCTS    
PASTEURIZATION    
METHODS OF PASTEURIZATION    
CREAM SEPARATION    
WHAT IS CENTRIFUGAL SEPARATION?    
EFFECT OF TEMPERATURE    
MAINTENANCE OF CREAM SEPARATOR    
CREAM SCREW ADJUSTMENT    
CLEANING    
OILING    
MILK STANDARDIZATION    
PREPARATION OF BUTTER    
EQUIPMENT REQUIRED FOR BUTTER CHURNING    
PROCEDURE    
BUYING AND COLLECTION OF MILK    
A.   BUYING    
B.   COLLECTION    
CHILLING AND TRANSPORTATION OF MILK TO PROCESSING STATION    
TRANSPORTATION:    
MANUFACTURERS AND EXPORTERS OF DAIRY/MILK PRODUCTS    
MANUFACTURING PROCESS    
COOLING AND STORING MILK:    
FILTRATION:    
STANDARDIZATION:    
HOMOGENIZATION:    
CLARIFICATION:    
PASTEURIZATION:    
TESTING:    
DISTRIBUTION:    
FLOW DIAGRAM    
MANUFACTURING PROCESS    
GHEE MANUFACTURING PROCESS    
COOLING    
PACKAGING.    
BUTTER MANUFACTURE PROCESS    
PANEER MANUFACTURING PROCESS    
STEP IN PROCESSING:    
COMPOSITION    
FLOW SHEET FOR MANUFACTURE OF BUTTER FROM MILK    
FLOW DIAGRAM FOR GHEE    
MANUFACTURING PROCESS OF KHOA    
THE MAJOR DISADVANTAGES WITH THE CONVENTIONAL METHOD.    
PROCESS    
YOGHURT FROM MILK    
PROCESSING:-    
PROCEDURE FOR THE MANUFACTURE & QUALITY EVALUATION
   OF PLAIN/SWEETENED/FRUIT YOGHURT    
PLANT LAYOUT    
COMPLETE PLANT & MACHINERY SUPPLIERS FOR DAIRY PRODUCTS    
FILLING AND SEALING MACHINE    
RAW MATERIALS SUPPLIERS    
GUAR GUM    
FLAVOURS/COLOURS/PRESERVATIVES/ESSENCE & EMULSIONS    
AVERAGE YIELD OF MILK PRODUCTS FROM 1 KGS. OF MILK    

APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)