DAIRY PRODUCTS (1,00,000 LTR/DAY MILK PROCESSING) TO PRODUCE GHEE, BUTTER, PANEER, CASEIN, FLAVOURED MILK, CHEESE, YOGHURT, ICE CREAM AND POUCH PACKAGING OF MILK
[EIRI/EDPR/1581] J.C. 378
INTRODUCTION
Milk is an important human food. It is palatable, easy to digest and highly nutritive. It contains proteins, fat, sugar, minerals and a liberal quantity of different kinds of vitamins.
In World milk production, India ranks next only to the United States of America and the U.S.S.R. But the milk produced in India is far from adequate for its vast population as the daily average consumption per head comes to even less than half of the optimum requirement of about 310 grams.
The importance of milk in human diet especially for children and expectant and nursing matters is vital. To meet the demand of the increasing population milk production in India has to be increased up to about 64 million tons by 2000 Add It is neither possible nor desirable to increase the cattle and buffalo population to achieve this target. This can only be achieved by stepping up milk production of our bovine population by cross breeding of cows and use of improved cows and buffaloes.
Unlike rich countries like the U.K. and the U.S. dairying in India is a subsidiary occupation of almost all the farmers. More than 60 per cent of the families involved in dairying belong to the small or marginal farmers or even agricultural laborers.
In the first half of the 1900 dairying in the country was largely unorganized, except for military farm which were established and largely stocked with the European breeds. In the plantation areas, pure breed exotic bulls were randomly crossbred with local cows. Apart from the "pockets" of improved animals thus created, dairying was largely left in the hands of traditional producers, middle man, product makers and vendors.
COST ESTIMATION
Plant Capacity 1,00,000 Litres/Day
Land & Building ( sq.mt.) Rs. 8.73 Lac
Plant & Machinery Rs. 92.14 Th.
Working Capital for 1 Month Rs. 1.61 Lac
Total Capital Investment Rs. 11.51 Lac
Rate of Return 58%
Break Even Point 32%
CONTENTS
INTRODUCTION
PROPERTIES
PROPERTIES OF BUTTER
USES AND APPLICATION
B.I.S SPECIFICATIONS
MARKET SURVEY
EMERGING NEW TECHNOLOGIES IN THE DAIRY INDUSTRY IN INDIA
BUYING AND COLLECTION OF MILK
CHILLING AND TRANSPORTATION OF MILK TO PROCESSING STATION
MANUFACTURERS AND EXPORTERS OF DAIRY/MILK PRODUCTS
MANUFACTURING PROCESS
FLOW DIAGRAM
MANUFACTURING PROCESS
BUTTER MANUFACTURE PROCESS
FLOW SHEET FOR MANUFACTURE OF BUTTER FROM MILK
FLOW DIAGRAM FOR GHEE
MANUFACTURE OF CASEIN
FLOW DIAGRAM FOR CASEIN MANUFACTURE
FLAVOURED MILK
PROCESS FLOWSHEET MILK PROCUREMENT
PROCESSED CHEESE
FLOW-SHEET PREPARATION OF NATURAL CHEESE
FLOW-SHEET OF NATURAL CHEESE TO PROCESSED CHEESE
ICE CREAM OF DIFFERENT FLAVOURS
SOFTY & ICE CREAM MIX PROPERTIES
B.I.S SPECIFICATION
PROCESS OF MANUFACTURE OF ICE CREAM
FORMULATION OF ICE-CREAM (READY TO SERVE)
HOW THE PLANT OPERATES
COMPLETE PLANT & MACHINERY SUPPLIERS FOR DAIRY PRODUCTS
SUPPLIERS OF PLANT & MACHINERY
RAW MATERIALS SUPPLIERS
PLANT LAYOUT FOR DAIRY UNIT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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